40KW Ultrasonic Cleaning Equipment Three Tank Ultrasonic Units 40KHZ Used In The Hardware Industry

Three-groove ultrasonic cleaning and drying machine in the hardware industry
—— Integrated solution for heavy oil cleaning and fast drying
Product positioning
The three-tank ultrasonic cleaning equipment specially designed for hardware processing parts (bearings/gears/fasteners/molds) integrates three core modules: 40kHz medium frequency ultrasonic cleaning, multi-stage rinsing, and hot air constant temperature drying, and achieves 99.6% oil removal rate and 0.1mm blind hole without residue for cutting fluid residues, grease, metal chips (≥5μm) and other pollutants. The equipment adopts a three-tank conjoined design (cleaning tank, rinsing tank, drying tank), suitable for small and medium-sized batch production (10-100kg/batch) and automatic production line, to meet the high-precision cleaning needs of metal electroplating, spraying and assembly, and the surface tension of the workpiece after drying is ≥ 72mN/m, which significantly improves the yield of subsequent processes (such as the electroplating leakage rate is reduced by 50%).

1. Special support for the hardware industry
Free Sample Test:
▶ Customers provide workpieces and contaminant samples, and issue oil film residue and particle size test reports within 48 hours
▶ For special-shaped parts (such as deep-hole valve body), free design of polyoxymethylene (POM) positioning bracket (positioning error<1mm)
Customized process development:
✔ Provide special solutions such as cleaning before electroplating and spraying, and adapt to special materials such as zinc alloy and magnesium alloy
✔ It supports docking with the PLC system of the production line to realize the automatic linkage of the loading and unloading robot
2. Full-cycle O&M guarantee
Intelligent Fault Warning:
▶ Vibration sensor to monitor ultrasonic transducer anomalies (95% accuracy) and pressure sensor to warn of spray blockage (response time<15 seconds)
▶ Remote diagnosis system: real-time monitoring of equipment status through the 4G module, and automatic push alarm to the mobile phone when abnormal
Fast Spare Parts Response:
✔ Reserve ultrasonic transducers, heating tubes, filter elements and other wearing parts, and deliver them within 72 hours nationwide
✔ Provide annual in-depth maintenance (including tank passivation, circuit inspection) to ensure stable equipment performance