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Streamline your production with IL-1000 X Ray Counter for industrial parts counting

Categories X Ray Counter
Brand Name: WELLMAN
Model Number: IL-1000
Certification: CE,FDA
Place of Origin: CHINA
MOQ: 1
Payment Terms: T/T
Dimensions: 2700mm (L) * 1400mm (W) * 1900mm (H)
Weight: 3000kg
Power supply: AC110-220V 50/60HZ
Max power: 4800W
Industrial PC: I7 CPU, 16G RAM, 256G SSD+4T HDD
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Streamline your production with IL-1000 X Ray Counter for industrial parts counting

In-line full automatic X-ray parts counter IL-1000


1. Hardware Parameters

X-ray sourceTypeMicrofocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat panel
detector
TypeSuper definition digital FPD
Effective area430mm*430mm
Pixel size139μm
Resolution3072*3072
Reel/tray
counting
Max sizeAuto mode 15”(380mm),manual mode 17”
(430mm)
Max thicknessAuto mode 50mm,Manual mode 80mm
Min parts size01005
Speed12-15s
Accuracy01005≥99.98%,0201&above ≥99.99%
Media typeReel materials,tray materials with moisture-
proof bag
EquipmentDimensions2700mm (L)*1400mm (W)*1900mm(H)
Weight3000kg
Power supplyAC110-220V 50/60HZ
Max power4800W
Industrial PCI7 CPU,16G RAM,256G SSD+4T HDD
Displayer24”HDMI LCD
Management
system
connection
MES,ERP,etc.
WorkflowLoadingAfter the reel vehicle is pushed in,the
manipulator automatically loads,supporting 7
to 15 inches of reel
Max loading
quantity
200 reels (7"with 8mm thickness)
Barcode scanningCan scan barcode,QR code
Reel transferAutomatic belt transfer
LabellingAutomatically print and paste labels after
counting,and upload data automatically
unloadingThe manipulator automatically put into the reel
vehicle
SafetyRadiation leakageNo leakage,international standard:≤1μSv/h
Back door safety
interlock
Once users open the back door,X-ray tube will
power off immediately.When the back door is
open,users can't turn on the X-ray
Emergency stopIn front of the operation position,press to
power off


2. Speed and Accuracy


Till now, the counting time and accuracy of various sizes of reels as below. It will be
faster and more accurate as our algorithm updates.
Reel sizeParts sizeQuantityAccuracySpeed
7”(180mm)010054000099.98%14-15s
7”(180mm)02011000099.99%13-15s
7”(180mm)04021000099.99%13-15s
7”(180mm)0603500099.99%12-15s
10”(254mm)1206500099.99%12-15s
15”(380mm)12061000099.99%12-15s
3. Working Principle

4. Our Advantages

2.1. 80kV X-ray tube, longer lifetime, maintenance-free.
2.2. Super definition 17” digital flat panel detector (FPD).
2.3. Ultrafast counting, top speed is only 12s per reel.
2.4. Support max 17” (430mm) reel or tray with moisture barrier bags.
2.5. Permanently updated AI deep learning algorithm for free, support connecting MES,
ERP, WMS, and other management systems.
2.6. Support manual mode, which is used in special cases such as small amount of
reel, overweight & oversize reel, and packaged reel.
2.7. Support AGV docking, realize the whole counting process unmanned.
2.8. Support work order number function and counting record query & statistics.

5. Artificial intelligence deep learning algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No
need to bind components to algorithm, we use AI to automatically identify components
and automatically apply algorithm. The algorithm can learn the counted component data,
such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more
accurate. When we need to count similar components, or larger trays, we can easily
handle it
6. Cloud database

Every Wellman X-ray counter can connect to our cloud database. The data and images
of the machine will be uploaded to the cloud, and the machine will automatically
download the latest database. Our engineers also optimize the algorithm in the
background according to the images and data collected by each machine, and regularly
update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the coverage of
component types will become wider and wider. When a machine counts a new kind of
component, if the data of this kind of component is stored in our database, our software
can directly call the data, which brings users higher efficiency, accuracy and coverage.

7. Sample images

Quality Streamline your production with IL-1000 X Ray Counter for industrial parts counting for sale
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