Advanced Technology Coffee Color Sorter Coffee Bean Colour Separation Machine

Advanced Technology Coffee Color Sorter Coffee Bean Colour Separation Machine

Improve the quality of your coffee, whether before or after roasting, with our cutting-edge product, wycs6-384 Our color sorter is designed to catch every imperfection and flaw in your coffee beans, ensuring that only the highest quality beans make it into your cup. With a sorting capacity of up to 5000kg of roasted or 2500kg of green coffee per hour, the wycs6-384 is both efficient and effective. Its twelve high-resolution CCD cameras with 4096 pixels guarantee that no quaker, stone, or stick goes unnoticed. Don't settle for mediocre coffee - invest in our wycs6-384 color sorter and taste the difference in every cup!

Color Sorters are machines used on the production lines in bulk food processing and other industries. They sort materials by their colors or shapes, If it is found that there are unqualified materials or impurities in the materials, the ejector will blow out the rejects in the hopper.
In color sorting stage, the grain pile comes into the hopper, from there it goes into the vibrating feeder. The vibratory feeders spread and leveled the grain to a single-layer flow.Two CCD cameras are installed at the two sides of the control area. The single-stream from e.g. Cereal is scanned by the cameras. The data of the video cameras are used in the arithmetic unit and are analyzed in real time. From the results of image analysis of the signals, an air flow pulse is generated by opening the valves at the moment on the fly by the detected particle. The compressed air pulses with a pressure of (0.4 … 0.6 MPa), which is generated only for the duration of a few milliseconds, blowing the grain into the corresponding receiver module.

color sorter is a high-tech product that integrates optics, machinery, electronics, and pneumatics, and has the function of secondary sorting. The basic working principle of the color sorter is to feed the material through the feeder, allowing the material to pass uniformly through the viewing point. The CCD camera captures the color and shape information of the material and sends the data to the data processing unit for image processing and threshold selection. Finally, the defective materials are rejected by high-frequency electromagnetic valves.

This product uses high-speed and high-sensitivity linear CCD as the sensor for material color and shape. It adopts a SOC-based platform architecture, which, compared to the DSP platform, increases the CPU frequency by 5 times and improves the output processing capacity by 4 times. This achieves stable and reliable, ultra-high-speed massive data processing. As a result, this product outperforms similar color sorters in terms of minimum resolution, color sorting accuracy, color sorting efficiency, and other performance aspects.

High Resolution Intelligent Metal Copper Aluminium Scrap CCD Optical Sensor Color Sorting Machine

Color sorter work principle:

Working principle CCD color sorter CCD digital camera to material is adopted signal acquisition.Analyze the collected signals, handling, comparison, to eliminate beyond the value of the material.
Color selection process as shown:

Color sorter at work,Feed hopper in the material under the action of vibrator is uniform distribution in each chute,The CCD signal of the whereabouts of the material in testing,If it is found that there are unqualified material or impurities in the material,The startup ejector to blow the defective goods in the hopper.(Above only for the working process of the diagram,The actual material shall prevail.)

Sorting Performance

Technic Parameter:

From Customer's Site :

Recommended Applications:

Rice

Wheat

Peanuts

Seeds

Grains

Beans and Pulses

Why choosing Wenyao

1,Advanced image acquisition system
Wenyao color sorter machine use the high resolution monochromatic camera or RGB camera(5000+ pixels) with high quality industrial lens to achieve clear and accurate image acquisition.The camera could capture the micro defects of material instantly.

2,Intelligent image processing algorithm
Color sorting algorithms of gray level,color difference and HSV are perfectly combined with shape sorting algorithms of size,circular degree,texture etc,and successfully solved a series of high difficulty color sorting problems,and dramatically enhance the sorting accuracy.

3,Unique chutes processing technology
The special anodizing and hardening technology can greatly improve the channel smoothness and ware resistance to guarantee high production.

4,High quality solenoid valve(ejector)
Wenyao color sorters are equipped with high quality solenoid valve.The valve has longer lifespan,high frequency and low air consumption.The working frequency is 1000 times per second,which guarantees the accurate and perfect ejecting.For the different sizes and characteristics of material particle, Wenyao optical sorters use the solenoid valve of different sizes.

5,High efficiency and reliable light source
Advanced LED lighting technology with advantages of super high intensity,long lifetime&perfect performance.

6,Simple operation, easy to learn and use
Simple optical system design, precise automatic correction system, combined with the well-designed human-machine interface to simplify the complexity of machine commissioning and use, ensuring the simple operation and the machine is easy to learn and use.

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