Robotic Palletizing Estun ER120 Boosts Efficiency in Modern Manufacturing

In the fast-paced world of manufacturing and logistics, robotic palletizing has emerged as a cornerstone of automation, enabling businesses to streamline operations, reduce labor costs, and enhance workplace safety. Among the leading solutions in this space is the Estun ER120, a compact yet powerful 6-axis articulated robot designed specifically for high-speed, high-precision palletizing tasks.

Why Robotic Palletizing? The Business Case for Automation

Manual palletizing is labor-intensive, prone to human error, and carries significant risks of workplace injuries—particularly when handling heavy or repetitive loads. Robotic palletizing systems address these challenges by:

• Increasing Throughput: Robots operate 24/7 without fatigue, boosting output by up to 300% compared to manual methods.
• Improving Accuracy: Consistent layer patterns and precise placement reduce product damage and optimize storage space.
• Enhancing Safety: Eliminates strain-related injuries from lifting, bending, and twisting motions.
• Cutting Costs: Reduces labor dependency and minimizes downtime due to errors or fatigue.

• Estun ER120: Technical Specifications and Key Features

  1. Compact Design, High Payload Capacity

  • Payload: 120 kg (265 lbs) – Ideal for mixed-SKU palletizing of boxes, bags, cartons, and containers.
  • Reach: 2,700 mm (8.9 feet) – Enables access to multiple pallet positions in confined spaces.
  • Footprint: Small base dimensions (800 x 800 mm) allow integration into existing production lines without extensive reconfiguration.

  2. High-Speed Performance for Maximum Efficiency

  • Cycle Time: As low as 0.8 seconds per pick-and-place (depending on payload and distance).
  • Acceleration: 5 m/s² – Ensures rapid transitions between pallet layers with minimal vibration.
  • Repeatability: ±0.1 mm – Critical for stacking fragile or irregularly shaped items without collapse.

  3. Advanced Control System for Intelligent Operation

  • EC Bus Servo Motors: Provide smooth, energy-efficient motion with real-time feedback for precise trajectory control.
  • Dynamic Collision Avoidance: Uses sensors and AI algorithms to detect obstacles and adjust paths mid-operation.
  • User-Friendly Interface: Estun’s ProNet software simplifies programming with drag-and-drop pallet pattern templates and offline simulation tools.

  4. Durability and Low Maintenance

  • IP65 Protection Rating: Resists dust and water jets, making it suitable for harsh environments like cold storage or dusty warehouses.
  • Long Service Life: High-quality gearboxes and bearings reduce wear, with an estimated MTBF (Mean Time Between Failures) of 50,000 hours.
  • Modular Design: Quick-change end-effectors (e.g., grippers, vacuum cups) enable rapid switching between product types.

Technical Parameters:

Support and Services:

The Product Technical Support and Services for the Industry Robot Arm product include:

- Installation and setup assistance to ensure proper functioning of the robot arm.

- Troubleshooting guidance to address any technical issues that may arise during operation.

- Software updates and maintenance services to keep the robot arm up to date.

- Training programs for users to learn how to operate the robot arm efficiently and safely.

- Warranty coverage for any potential defects or malfunctions in the robot arm.

Packing and Shipping:

Product Packaging:

Our Industry Robot Arm product is carefully packaged to ensure its safe delivery to your facility. Each arm is securely placed in a custom-designed foam insert within a sturdy cardboard box. The packaging is designed to protect the arm from any potential damages during transit.

Shipping:

We offer reliable shipping services for our Industry Robot Arm product. Once your order is processed, the arm will be carefully packed and shipped to your specified address. We work with trusted shipping partners to ensure timely delivery and proper handling of the product during transit.

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.