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Ridge Cap Roll Forming Machine with 18 Forming Stations for 0.3-0.8mm Metal Roofs at 15-20m/min

Categories Roofing Roll Forming Machine
Brand Name: METALIGN
Model Number: RCP
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: USD1,000-700,000. Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Wall Plate Structure Roll Forming Production Line Producing Folded Half Round Ridge Caps
Key words: metal roof ridge cap / half round ridge cap / cold roll forming machine / roll former for ridge cap / hydraulic punch ridge cap
Profile: Ridge Cap
Application: Residential Roofs / Commercial Roofs / Industrial Roofing / Metal Roofing Systems
Material type: PPGI/PPGL/GI/GL Steel Coils
Material thickness: 0.3-0.8mm
Forming speed: 15-20m/min
Main motor power: 5.5Kw
Forming stations: 18
Driving system: Chain
Frame structure: Wall panel
Shaft diameter: 70mm
Machine condition: Brand new
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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Ridge Cap Roll Forming Machine with 18 Forming Stations for 0.3-0.8mm Metal Roofs at 15-20m/min

1. Overview


1.1 Production Line

This roll forming production line targets roofing manufacturers and construction companies. It delivers high-quality half round ridge caps with folded edges and ribbing. Advantages include precise dimensions, efficient production, anti-corrosion edges, and adaptability for various roofing projects, ensuring aesthetic and structural quality.


1.2 Profile

The ridge cap is made from galvanized or pre-painted steel, thickness 0.4–0.8mm, featuring a half-round curved shape. Folded edges improve safety and corrosion resistance, while rib embossing enhances strength. Ideal for residential, commercial, and industrial roofs, providing durable, aesthetic, and high-quality roofing finishing solutions.

Material: Galvanized Steel / PPGI / AluminumThickness: 0.3-0.8mm
Yield strength: 200 - 350 MpaTensil stress: 200 -350 Mpa



1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table

Process:

The steel coil is fed into the roll former, where the curved half-round ridge shape is continuously formed. Folded edges are shaped simultaneously, reducing sharpness and protecting coatings. Hydraulic punching creates ribs for strength and aesthetics. Hydraulic cutting ensures precise length, while the out table collects finished ridge caps efficiently.


1.4 Key Focus

High precision roll forming ensures consistent ridge cap dimensions and curvature.

Folded edges reduce material sharpness and enhance corrosion resistance.

Rib embossing strengthens ridge caps and improves aesthetic appeal.

Chain-driven roll former with wall plate structure ensures long-term stability.

Hydraulic punch and cutter provide fast, accurate processing for custom lengths.


2. Technical Parameters

2.1 Decoiler
StructureDouble-support
Working FormManual, motorized, or hydraulic
Loading Capacity5T/7T/10T, customizable
Coil Width1250mm, customizable
Inner DiameterΦ450 – Φ550 mm
Out Diameter1500 mm
ModelDC-MU1


2.2 Optional Upgrade: Decoiler
Motorized DecoilerStand structure decoiler, motorized or hydraulicHydraulic decoiler with loading car


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding RollerAdujust the coil feeding width
Pre-cut Broaching ShearCut the steel coil before roll forming
Digital DisplaySee the feeding width directly


2.4 Roll Forming Machine
Working SpeedAround 20 m/min
StructureWall panel type. Optional: Cast-iron stands or guide pillar
Driving SystemChain system. Optional: Gearbox
No. of Forming Stations18 stands
Shaft Diameter70mm solid shaft
Motor Power5.5 Kw
Roller Material

45# steel polished and chromed HRC58-62°

Shaft MaterialHigh grade 45# steel polished(CNC lathe)
Steel Coil MaterialPPGI or GI
Steel Coil Thickness0.25-0.8mm


2.5 Optional Upgrade: Cover
Mounted On The Inside: No Cover RequiredSolid Cover For ChainMesh Safety Cover


2.6 Cutter
Common Power TypeHydraulic. Optional: motor type.
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°


2.7 Product Collection
Solution 1

Run-out table

Solution 2Auto stacker
Power Type

Non-powered, mainly manual handling

Power TypeMotorized, 3Kw
DimensionLength 4m, customizableDimensionLength 4m-6m, customizable


2.8 PLC Control Cabinet
PLC BrandDelta, customizablePower Supply380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder BrandOmron, customizableLanguageChinese + English, Spanish, French, Russian, etc
Touch ScreenMCGS, customizableOperation typeManual /auto two-type switch
Hanging Arm TypeSaving SpaceStanding Typegreater component integration and flexible positioning

Hanging-Arm Control Box

Standing Control Box


2.9 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.10 Analysis
DecoilerSmooth coil feeding, supports different steel widths
GuideEnsures steel alignment, reduces material waste
Roll Forming MachineChains drive precision half-round ridge shaping
Wall plate structure for machine stability
Hydraulic PunchRib embossing for strength and aesthetics
Multiple punch positions, fast operation
Accurate length cutting, reduces scrap
Fast hydraulic system, high precision
Out TableCollects finished ridge caps efficiently
Supports stacking and easy removal
Run-out TableFacilitates smooth product exit and temporary storage
Designed for integration with auto stacking systems


3. Production Line Components

ComponentQuantity
Hydraulic Decoiler1 set
Roll Former1 set
Punching Unit1 set
Hydraulic Cutter1 set
Out Table2 sets
PLC Cabinet1 set
Hydraulic Station1 set


4. Customization Options

Customers can customize the number of ribs, rib patterns, folding width, roll former speed, hydraulic punch positioning, and length control system. Optional pre-coating, embossing depth, and edge design can be adjusted to meet project specifications and aesthetic requirements.

Quality Ridge Cap Roll Forming Machine with 18 Forming Stations for 0.3-0.8mm Metal Roofs at 15-20m/min for sale
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