Disc Type Granulator – Customizable Granulation Solution
The Disc Type Granulator is a cutting-edge, energy-saving
granulation device engineered to convert powdery, lumpy, or
semi-moist raw materials into high-strength, uniform spherical
granules. Leveraging the triple forces of centrifugal force,
gravity, and friction, it outperforms traditional granulators in
both granule quality and production efficiency.
Available in modular models with disc diameters from 1m to 7.5m and
processing capacity of 4-24t/h, this equipment is tailored for both
small-batch customization and large-scale industrial production,
serving as core equipment in green manufacturing chains.
Application Scope
- Eco-Fertilizer Production: Granulation of organic manure, fermented straw, and bio-fertilizer
raw materials, preserving nutrient activity and improving
fertilizer application efficiency
- Waste Resource Utilization: Turning municipal sludge, industrial slag, and phosphogypsum into
reusable granular materials for circular economy projects
- High-End Industrial Fields: Manufacturing precision granules for pharmaceutical excipients,
food additives, and ceramic powders meeting strict purity standards
- Traditional Industrial Sectors: Pelletizing iron ore concentrate, cement clinker, and fly ash for
metallurgical and building materials production
Product Highlights
Superior Granule Quality with Zero Material Waste
Adopting a fluid dynamics-optimized arc-shaped disc, it achieves a 95% maximum granule forming rate, with 92% of finished granules falling within the 3-6mm target
range. The granules feature high compressive strength, smooth
surface, and uniform density, avoiding breakage during storage and
transportation. The unique self-classifying design reduces
oversized/undersized particles, minimizing material waste by 10%
compared to conventional models.
Flexible Customization for Multi-Scenario Production
The disc tilt angle (30°-55°) and rotation speed (1-25rpm) support
stepless adjustment, allowing quick switching between different
product specifications without equipment modification. It is
compatible with materials of 10-30% moisture content, eliminating
the need for pre-drying or post-processing steps for most raw
materials.
Energy-Saving & Low-Maintenance Design
Equipped with a frequency conversion direct-drive system, it cuts
energy consumption by 20% versus belt-driven granulators. The disc
is lined with wear-resistant, corrosion-proof FRP material,
extending service life by 35%. The integrated self-cleaning scraper
prevents material adhesion, reducing manual maintenance time by 50%
and lowering operational costs.
Technical Specifications
| Model | Pan Diameter (mm) | Rim Height (mm) | Volume (m³) | Rotation Speed (r/min) | Motor Power (kw) | Production Capacity (t/h) |
|---|
| YP2200 | 2200 | 600 | 2.2 | 13.6 | 6.5 | 1.5-2.0 |
Double Roller Extrusion Granulator – Wear-Resistant Roller Design for High-Pressure Abrasive Extrusion and Low-Downtime Operation
