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Flexible Copper Foil Laminated Busbar for Battery Module Current Transfer

Categories Flexible Copper Foil Laminated Busbar
Laminationtype: Multi-layer laminated
Widthrange: 10mm - 200mm
Place of Origin: China
Certification: ISO
MOQ: 1pcs
Delivery Time: Within 30 days after receiving the payment
Customizabledimensions: Available upon request
Currentrating: Up to 500A
Payment Terms: T/T
Brand Name: AST
Surfacetreatment: Tin plated or bare copper
Packaging Details: Wood or Carton
Supply Ability: 1000pcs
Model Number: PWR
Application: Power distribution, electric vehicles, battery packs
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Flexible Copper Foil Laminated Busbar for Battery Module Current Transfer

Flexible Copper Foil Laminated Busbar for Battery Module Current Transfer

Product Introduction

Flexible Copper Foil Laminated Busbar is a specialized high current electrical connection component designed for battery modules and advanced energy storage systems. It is manufactured by laminating multiple layers of high quality copper foil to create a flexible conductive structure with excellent electrical conductivity and mechanical adaptability. The product is designed to transfer electrical current between battery cells modules terminals and power connection points while maintaining a compact installation profile.

The Flexible Copper Foil Laminated Busbar can accommodate limited movement between battery components caused by vibration thermal expansion and assembly tolerances. Its flexible construction makes it suitable for battery systems where conventional rigid copper bars may create excessive mechanical stress or require additional installation space.

Application Scenarios

Flexible Copper Foil Laminated Busbar for Railway Electrical Systems

Railway electrical equipment operates under continuous vibration and temperature variation. Flexible Copper Foil Laminated Busbar can be used for high current connections inside traction converters, power distribution units and other railway electrical equipment. Its flexible structure helps absorb mechanical movement while maintaining reliable electrical connections.

Applications

The Flexible Copper Foil Laminated Busbar is widely used for battery module current transfer in energy storage systems electric vehicles battery packs power conversion equipment and industrial battery applications. It can connect individual battery modules to busbar systems power terminals and other high current electrical components.

For battery energy storage applications, the product can provide reliable current transmission between battery modules and power management components. Its flexible structure is particularly useful in compact battery enclosures where electrical connections must follow specific installation paths.

Specifications

ED copperSection (mm²)A (mm)B (mm)S (mm)L (mm)H (mm)Holes Diameter (mm)End drillingCurrent capacity (A)
PWR 200/180/40200504051804013W1600
PWR 200/230/40200504052304013W1800
PWR 320/230/40320504082304313W1800
PWR 400/230/404005040102304513W1900
PWR 250/250/50250605052504513W1700
PWR 400/250/50400605082504813W1950
PWR 500/250/505006050102505013W11100
PWR 480/300/60480906083007013W21100
PWR 600/300/606009060103007013W21200
PWR 640/300/80640908083007013W41350
PWR 800/350/1008009080103007013W41500
PWR 960/300/809609080123007013W41700
PWR 800/350/5080011010083008013W51550
PWR 1000/350/1001000110100103508013W51800
PWR 1200/350/1001200110100123508013W51900
PWR 1200/400/1201200130120104008013W72000
PWR 1440/400/1201440130120124008013W72200

Advantages

The Flexible Copper Foil Laminated Busbar is widely used for battery module current transfer in energy storage systems electric vehicles battery packs power conversion equipment and industrial battery applications. It can connect individual battery modules to busbar systems power terminals and other high current electrical components.

For battery energy storage applications, the product can provide reliable current transmission between battery modules and power management components. Its flexible structure is particularly useful in compact battery enclosures where electrical connections must follow specific installation paths.

Global Market Solution

The Flexible Copper Foil Laminated Busbar is suitable for battery manufacturers, energy storage system integrators, electric vehicle component suppliers and industrial power equipment manufacturers around the world. It can support projects across Asia Europe North America South America the Middle East Africa and Oceania.

The product can be developed according to customer drawings technical specifications and battery system requirements. This makes it suitable for OEM production prototype development and customized energy storage projects.

Battery Connection Performance

Modern battery systems require electrical connections that combine high current capability with mechanical flexibility and efficient space utilization. The Flexible Copper Foil Laminated Busbar provides these characteristics through its multilayer copper foil construction and customizable configuration.

By supporting reliable current transfer between battery modules, the product can contribute to efficient internal power distribution and cleaner battery pack design. Its flexible structure and adaptable dimensions make it a suitable connection solution for next generation battery systems and global energy storage applications.

Standard drilling

Structural diagram

Product packaging



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