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IEC61439-1 Low-Voltage Switchgear Assemblies Static Load Test Bench

Categories Switch Life Tester
Loading Mode: Electric drive
Model Number: SN2601
Force resolution: 0.1 N
MOQ: 1
Delivery Time: 30 Days
Displacement resolution: 0.01 mm
Price: Negotiable
Horizontal stroke: 400 mm
Certification: Calibration Certificate (Cost Additional)
Torsion test: 2×1000N
Supply Ability: 5 sets per month
Applied standard: IEC61439 and etc
Brand Name: Sinuo
Packaging Details: Plywood Case
Vertical stroke: 300 mm
Place of Origin: China
Static load range: 8500N/m²
Payment Terms: T/T
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IEC61439-1 Low-Voltage Switchgear Assemblies Static Load Test Bench

IEC61439-1 Low-Voltage Switchgear Assemblies Static Load Test Bench
System Overview

This Static Load Test Bench is designed and manufactured in accordance with international and industry standards for comprehensive mechanical load testing of electrical equipment enclosures.

Design & Manufacturing Standards
  • IEC 61439-1 / IEC 61439-2 (corresponds to GB7251.5-2017)
  • IEC 61851-1:2019 / IEC 61851-1:2017 Clause 6.5.2
  • EN IEC 61851-1:2019 / IEC 61851-1:2017
  • IEC 62208 (corresponds to GB/T 20641-2014)
  • IEC 61330 (corresponds to GB 17467)
  • IEC 60297-1 (corresponds to GB/T18663.1-2008)
  • Q/GDW11008 (State Grid enterprise standard)
Application Scope

Primarily used for mechanical load tests and related R&D tests of low-voltage metering boxes, prefabricated substations, and electrical equipment enclosures. Capable of performing mechanical performance tests on various types including metal metering boxes, non-metal metering boxes, and cable distribution boxes.

Equipment Features
  • Intelligent integrated PLC central control with touch screen display and operation
  • Force-time curves generated from test data
  • All parameters set via touch screen interface with fully automated test process
  • Automatic pressure application to top and side surfaces for various specimen sizes
  • Reliable preferred equipment for testing institutions and laboratory departments
Equipment Structure

Semi-enclosed structure divided into horizontal loading section and vertical loading section. Each loading actuator moves freely within a plane with 3 degrees of freedom. Three actuators together provide moving loading across 8 degrees of freedom.

Crossbar height adjustable in stages via mounting holes. Base fixture slides forward, backward, left and right for specimen clamping. Equipped with rotatable specimen platform featuring stable and reliable fixation.

Static Load Test Bench Equipment Structure
Equipment Structural Drawing
Technical Parameters
ParameterSpecification
Power SupplyAC 220V / 50Hz
Control & OperationIntelligent PLC control, operated via color touch screen
Driving SystemForce applied by servo motor + electric cylinder; position adjustment driven by motor
Transmission SystemPrecision ball screw + linear guide rail
Equipment Frame StructurePlatform + semi-enclosed structure
Allowable Specimen Dimension RangeSingle-phase 15-meter box: H1100*W1445*D1700mm
Single-phase 1-unit assembled meter box: H520*W210*D140mm
Test Items
  • Static Load Resistance Test (IEC 61439-5, Clause 10.2.101.2)
  • Torsion Resistance Test (IEC 61439-5, Clause 8.2.101.3 & Clause 10.2.101.4)
  • Mechanical Strength Test for Doors (IEC 61439-5, Clause 10.2.101.6; Q/GDW11008-2013, Clause 7.2.2.1.2)
  • Axial Force Resistance Test for Metal Inserts (IEC 61439-5, Clause 10.2.101.7; IEC 61439-5, Clause 8.2.101.3)
  • Rigidity Test for Cabinets & Racks (IEC 60297-1, Clause 5.2.2; Q/GDW11008-2013, Clause 7.2.2.1.1; IEC 61439-5, Clause 8.2.101.1.1 Item b)
Main Performance Parameters
ParameterSpecification
Loading Mechanism2 horizontal channels, 1 vertical channel
Movable Range3 axes with 8 degrees of freedom
Horizontal Electric Cylinder Stroke400 mm
Vertical Electric Cylinder Stroke300 mm
Loading ModeElectric drive
Force Application RangeVertical: 0-10 kN; Horizontal: 0-2 kN
Force Resolution0.1 N
Force Application Speed0.1-50 mm/s
Displacement Resolution0.01 mm
Force Value DisplayReal-time display on touch screen with force-time curve interface
Static Load Resistance Test

Apply static load of 8500N/m² to the top of enclosure via vertical manipulator, holding force for 5 minutes. Equipped with 500*200mm pressing plate; customized pressing plates available.

Pressing Plate Schematic Diagram
Schematic Diagram of Pressing Plate
Enclosure Load Resistance Test

Apply a load force of 60N sequentially to each side wall of the enclosure, at positions 20mm away from the edge of the side wall. Equipped with 3 pieces of 10mm test indenters.

Pressing Head Schematic Diagram
Schematic Diagram of Pressing Head
Torsion Resistance Test

Apply a force of 2*1000N via the left and right horizontal manipulators, with a force holding duration of 30 seconds. Supplied with angle iron: 60*60*5mm and square tubes in lengths of 800mm, 1000mm and 1400mm.

Square Tube Schematic Diagram
Schematic Diagram of Square Tube
Mechanical Strength Test for Doors

Apply a force of 50N (450N) or other specified load on the top edge of the door at a position 300mm away from the hinge, hold the force for 3 seconds or other required duration. Heightening fixture dimensions: 1100*120*120mm.

Backboard Schematic Diagram
Schematic Diagram of Backboard
Axial Force Resistance Test for Metal Inserts

Apply the load specified in Table 102 to threaded metal inserts and sustain for 10 seconds; use universal lifting ring plus weight hook or flexible iron chain connection.

Metal Inserts Test Setup Universal Lifting Ring and Weight Hook
Universal lifting ring + weight hook
Rigidity Test for Cabinets & Racks

Apply various loads to front, rear top corners and side faces of the enclosure via left & right horizontal manipulators with specified holding durations. Equipped with pressing plates of 500*100mm and 1100*100mm.

Pressing Plate for Rigidity Test
Schematic Diagram of Pressing Plate
Static Load Test for Meter Box Brackets

Corresponding to IEC 61439-5 (Mechanical Strength of Enclosures for Low-voltage Switchgear and Controlgear Assemblies). Equipped with 15 pieces of 40N weights, complete with soft steel wire hooks.

Compliant Standards
  • IEC 61439-5 Low-voltage switchgear and controlgear assemblies
  • IEC 60297-1 Requirements for cabinet rigidity test
  • IEC 62208 General requirements for empty enclosures of low-voltage switchgear and controlgear assemblies
  • IEC 61330 High/low voltage prefabricated substations
Sample Clamping Fixture

Large baseplate with multi-hole screw mounting positions to fit more types of test specimens. Rotatable from 4° to 90° with mechanical positioning.

Sample Clamping Fixture
Sample Clamping Fixture
Overall Equipment Dimensions

Length: 3.3m, Width: 2.15m, Height: 3.1m

System Unit Introduction
Sample Bearing Platform

Integrally constructed with reinforced support steel frames and thick steel plates. Specimen clamping mechanism and moving assemblies mounted on top.

Force Application Mechanism

Three manipulator sets: left horizontal, right horizontal and vertical manipulator. Each composed of servo motor paired with precision electric cylinder. High-precision force sensors with angled floating universal joints for automatic self-centering.

Transmission Mechanism

Moving mechanisms matched with force application assembly for pressing test specimens.

Transmission Mechanism Degrees of Freedom
Degrees of Freedom Illustration
Control System

Mitsubishi PLC for intelligent control with self-developed testing software. All electrical control components centrally installed in one cabinet with ventilation exhaust devices.

Control System Components
Control System Components
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