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Digital Explosion Proof Positioner With Feedback Single Acting Fail Lock C41GY-LSB

Categories Single Acting Positioner
Place of Origin: China
Travel characteristics: Straight stroke/10~150mm
Type: Flameproof
Fault state: Fail lock
Installation method: All-in-one
Brand Name: TORLEO
Series: TOP-5879F1
Model Number: TOP-5879F1-C41GY-LSB
Mode of action: Single acting
Delivery Time: 5-8 work days
Explosion-proof grade: Ex db IIC T6 Gb
Material: Die-cast aluminum
Certification: SIL3
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Digital Explosion Proof Positioner With Feedback Single Acting Fail Lock C41GY-LSB

Digital Explosion Proof Positioner With Feedback Single Acting Fail Lock C41GY-LSB

Smart valve positioner, flameproof explosion-proof Exd, straight stroke, single acting, fail lock
Product Overview

Engineered for straight-stroke (10–150 mm) spring-return control valves, the TORLEO C41GY-LSB is a flameproof (Ex db IIC T6 Gb) single-acting smart valve positioner. A single-acting unit drives one controlled output port (OUT1) and relies on the actuator’s return spring for the reverse stroke, so the design targets the real problems of that topology — uneven spring stiffness, mechanical hysteresis and packing stiction. PID control, adjustable exhaust damping and one-touch smart calibration hold ±0.3% F.S. accuracy and stop the plug from fluttering under high differential pressure. It is rated SIL3, and on loss of air or signal the spring moves the valve to its fail-lock position.


We came up with 10 Reasons to Install a Valve Positioner so you can discover ways that a positioner could improve your control process. Here is a quick summary of reasons to use a valve positioner on your rotary or linear control valves:

Ability to have fine control over a precise process.
Increase the speed of response to change in process, allowing for faster loading and venting.
Allow for split ranging (one controller for two valves).
Overcome seating friction in rotary valves.
Allow for increased usage of 4 – 20mA electronic signal.
Minimize valve stem packing friction effects and the resulting hysteresis. This is particularly important for high temperature packing materials like graphite.
Negate flow-induced reactions to higher pressure drops and compensates for internal force imbalances.
Allow the use of characteristic cams in rotary valves.


Performance indicators

ItemIndicator
Input signal4~20mA or 4~20mA+HART, split-range control can be set
Sensor typeN/A
Gas sourcepressure 1.4~6bar; no oil, no moisture, no dust and dirt
Stroke / Travel10~150mm
Input resistance490 Ω (max.) / 20 mA DC
Electrical interfaceM20*1.5 or customized
Pneumatic interfaceNPT1/4
Repeatability±0.3%F.S.
Linear±0.3%F.S.
Hysteresis±0.3%F.S
Sensitivity±0.2%F.S
Output characteristicslinear, quick opening (25:1, 50:1), equal percentage (1:25, 1:50)
Protection classIP66
Explosion-proof gradeEx db IIC T6 Gb
Security levelSIL3
Fault state

fail lock

Off power, off signal, the valve maintains position; add air lock valve to realize three-break position maintenance

Operating temperature-30℃~85℃
Materialdie-cast aluminum
Gross weight3Kg
Dimensions162L*152W*182H (mm)

Product application field

TORLEO brand TOP-5879F1 series smart valve positioner are used in conjunction with pneumatic control valves, and are widely used in metallurgy, power generation, paper-making, environmental protection and other industries where process control is required.


Typical valve application

single-seat / double-seat globe control valves, cage-guided control valves, diaphragm control valves, gate valves and angle control valves with linear spring-return (single-acting) pneumatic actuators


Technical features of the product
  • Nozzle baffle + symmetrical membrane valve structure, strong ability to resist dust, moisture and oil;

  • Built-in keyboard and large LCD screen, the positioner can be debugged without a handheld operator;

  • HART communication, modular design, convenient for users to choose and use;

  • Valve position output, modular design, convenient for users to choose and use;

  • Configure linear, quick opening, equal percentage and user-defined flow characteristics;

  • One-key auto-tuning operation to meet the needs of users for quick installation and one-touch smart calibration;

  • PID compound control algorithm can achieve 0.1-0.3% control accuracy.


Selection guide for TOP-5879F1 C series smart valve positioner


Recommended Applications & Valve Matching

Sub-category: Linear Single-Acting Linear . With a linear travel of Straight stroke/10~150mm it couples directly to linear spring-return (single-acting) pneumatic actuators on single-seat / double-seat globe control valves, cage-guided control valves, diaphragm control valves, gate valves and angle control valves. Rotary (0–120°) valves such as ball and butterfly valves require the corresponding Rotary series.

  • single-seat / double-seat globe control valves — linear spring-return (single-acting) pneumatic actuators
  • cage-guided control valves — linear spring-return (single-acting) pneumatic actuators
  • diaphragm control valves — linear spring-return (single-acting) pneumatic actuators
  • gate valves and angle control valves — linear spring-return (single-acting) pneumatic actuators
Field Engineering Notes

Real-world field experience — Serving process-industry clients worldwide, our engineers found that single-acting (spring-return) loops fail in three characteristic ways: uneven return-spring stiffness that shifts the valve’s zero, mechanical hysteresis and packing stiction that leave a dead-band, and micro-fluttering of the plug/disc under high differential pressure when the exhaust is too free. TORLEO solves these by design, not by brochure: the wear-free nozzle-baffle + symmetrical-diaphragm mechanism resists dust, moisture and oil; the microprocessor runs a PID algorithm with 0.1–0.3% accuracy and compensates stiction-induced dead-band; adjustable exhaust damping stops the valve from fluttering; and one-touch smart calibration learns the spring’s true characteristics so positioning stays repeatable over its whole life.

Why Choose TORLEO
  • Single-acting (spring-return) design — one controlled output port, reverse stroke driven by the actuator return spring
  • Adjustable exhaust damping prevents plug/disc fluttering under high differential pressure
  • Straight-stroke (10–150 mm) positioning with minimal linkage dead-band
  • Flameproof Ex db IIC T6 Gb and SIL3 for hazardous areas
  • Valve-position feedback output for DCS/PLC verification
Certifications & Compliance

All TORLEO units are manufactured under a certified quality management system. Trust anchors: Functional safety — IEC 61508 SIL 3; Flameproof / explosion protection — Ex db IIC T6 Gb; Ingress protection — IP66. Representative certificates are shown below.

IEC 61508 SIL 3Ex db IIC T6 GbIP66Single-Acting

certificate certificate
Quality Digital Explosion Proof Positioner With Feedback Single Acting Fail Lock C41GY-LSB for sale
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