Automatic 46120 Battery Cell Sorting Machine

Automatic Battery Cell Sorting Machine

Model: HFX-46120

Equipment Introduction:

1. Function Overview:
The 46120 battery sorting machine is a testing and sorting equipment used for internal resistance, voltage and other parameters of cylindrical batteries. It comes with a high-precision internal resistance and voltage automatic testing system. The equipment accurately tests the internal resistance and voltage values set on the computer software and has the function of calculating K values for testing. It accurately sends the battery into the designated sorting gear. The system can achieve up to 6 levels (1 testing station, 5 levels of sorting+1NG, a total of 6 levels) of sorting. This device can test and assemble around 1800-3000 battery cells per hour, with a simple and elegant structural design and stable performance. In the market, it is currently one of the most cost-effective sorting devices. Used for detecting internal resistance and voltage of cylindrical batteries and for packaging in 6-speed classification. This device has the characteristics of high automation, efficient and stable operation, and simple operation and maintenance.

2. Process:

3. Structural schematic (pictures for reference only)

3.1 Machine Structure

Dimension:L1800*W750*H1550(MM)

3.2 Testing Structure:

3.3 Barcode Scanning Structure

3.4 Bin structure

Battery falls into the bin after sorting with full charge alarm feature

Other requirements:
Probes are fragile parts with springs, service life is related to the testing frequency. If the testing frequency is high, it is generally recommended that customers replace the probe within 30 days and evaluate it based on the specific usage. The probe is more convenient and simple, taking only 5-10 minutes.

4. Equipment functional characteristics:

• Adopting the latest hopper type manual feeding structure, there is no impact or scratch on the battery; And suitable for direct manual labor of different material boxes
• Load the entire box to improve production efficiency.
• The detection part adopts a high-precision and high stability internal resistance detector, and the feeding part adopts a high-speed and high stability feeding mechanism.
• The feeding adopts a belt driven conveying and lowering structure, which ensures that the feeding time of each battery is less than 1 second.
• The device has the function of testing and sorting battery cell voltage internal resistance, and automatically saving document binding data;
• The material distribution box adopts a 6-speed structure and has a full material alarm function. The door at the end of the material box is open for easy and quick material discharge.
• The internal resistance voltage detection results and sorting data are bound to a barcode and analyzed by a computer to generate classification data, which is then converted into an Excel file for intuitive statistics and display of mass production quality. The detection system has database function, which can query, summarize and export historical detection data.

5. Basic parameters:

6. Main components of the equipment:

• Tester: Precision Voltage Internal Resistance Tester BT-3562A (Japanese) ● Industrial Control Computer: SZ Institute
• Control module: Tankon ● Stepper motor: Leisai
• Sensor: Omron ● Rail: Taiwan Hiwin
• Monitor: Tie1
• Cylinder: Airtac
• Switching power supply: Taiwan Meanwell

7. General Equipment Configuration and Standards

1. Equipment appearance color: standard color or customized with color palette.
2. Equipment noise: ≤ 65db.
3. The equipment complies with relevant national safety standards for mechanical and electrical equipment, and there are no obvious or potential design safety hazards.
4. Randomly attach the operating manual of the machine.

8. Operating environment

1. Indoor temperature: -10 ℃~50 ℃.
2. Indoor humidity: below 75%.
3. Factory site: pollution-free and free from strong electromagnetic interference.