Product Details
Company Profile

Dust Removal System For Melting Casting Hot Forging Process

Components

Melting and Casting System

Melting Furnace: Generally, a gas - fired melting furnace or an electric resistance melting furnace is used. Its function is to heat aluminum ingots above their melting point, turning them into liquid aluminum. Through precise temperature control and a stirring device, the temperature uniformity of the aluminum liquid and the consistency of its chemical composition are ensured, meeting the quality requirements of the aluminum liquid for the subsequent extrusion process.
Refining Device: During the melting process of the aluminum liquid, the refining device is used to remove impurities and gases from the aluminum liquid, improving its purity. Common refining methods include gas - blowing refining and adding refining agents. These operations can effectively improve the internal quality and mechanical properties of the aluminum profiles.
Casting Machine: It is used to cast the refined aluminum liquid into shape. Usually, semi - continuous casting is adopted to produce aluminum casting rods, which serve as the billets for the extrusion machine. During the casting process, by controlling parameters such as the cooling rate and casting speed, the dimensional accuracy, internal structure uniformity, and surface quality of the casting rods are ensured.

Extrusion System

Extrusion Machine: This is the core equipment of the entire production line. Depending on different production requirements, the tonnage of the extrusion machine ranges from several hundred tons to several thousand tons. The extrusion machine extrudes the heated aluminum casting rod through a die under strong pressure, giving it the desired profile shape. The extrusion machine is equipped with an advanced hydraulic system and control system, which can accurately control key parameters such as extrusion speed and pressure, ensuring the stability of the extrusion process and product quality.
Die: The die is a crucial component that determines the shape of the aluminum profile. Dies are designed and manufactured in various shapes according to different product requirements. The die material is usually high - strength, high - temperature - resistant alloy steel, which undergoes precision machining and heat - treatment processes to ensure the die's accuracy, wear resistance, and service life. During the extrusion process, the die needs to withstand high temperature and high pressure, so the installation, adjustment, and maintenance of the die are of great importance.
Heating Device: Before extrusion, the aluminum casting rod needs to be heated to an appropriate extrusion temperature to reduce the deformation resistance of aluminum and improve its plasticity. The heating device generally uses an electric resistance heating furnace or an induction heating furnace, which can quickly and uniformly heat the casting rod to the set temperature and maintain temperature stability. At the same time, the heating device also needs to have a function of 联动 with the extrusion machine, automatically controlling the number of casting rods heated and the heating time according to the extrusion rhythm.

Post - processing System

Quenching Equipment: After extrusion, the aluminum profiles need to be quenched immediately to improve their strength and hardness. The quenching equipment usually adopts air - cooling quenching or water - cooling quenching methods. Through rapid cooling, the internal structure of the aluminum profiles changes, thus obtaining good mechanical properties. During the quenching process, the cooling rate and cooling time need to be precisely controlled to avoid profile deformation or the generation of internal stress due to uneven cooling.
Tension Straightening Machine: After quenching, the aluminum profiles may have a certain degree of bending or deformation. The tension straightening machine is used to stretch and straighten the profiles, enabling them to meet the specified straightness and dimensional accuracy requirements. The tension straightening machine applies a certain amount of tensile force, causing the profiles to undergo plastic deformation during stretching, thereby eliminating bending and torsion. At the same time, it can further improve the internal structure and mechanical properties of the profiles.
Aging Furnace: Aging treatment is an important process to improve the comprehensive performance of aluminum profiles. By heat - preserving the profiles at a certain temperature, the alloy elements in the aluminum profiles fully precipitate and separate out, thereby improving their strength, hardness, and corrosion resistance. The aging furnace is equipped with an intelligent temperature control system, which can accurately control the aging temperature and time to meet the aging process requirements of different alloy grades of aluminum profiles.
Sawing Equipment: According to the customer's requirements for the length of the aluminum profiles, the sawing equipment cuts the aged profiles to the specified length. The sawing equipment usually uses a circular saw or a band saw, which has the characteristics of high cutting accuracy, smooth cut surface, and high efficiency. To ensure the cutting quality, the sawing equipment is also equipped with automatic feeding, positioning, and clamping devices to ensure the stability and accuracy of the profiles during the cutting process.

model	Air volume (m3 /h)	inlet flow velocity( m/s)	equipment resistance(Pa)	dust removal efficiency(%)	Overall dimensions (mm) (length × width × height)
X2P/B-3.0	636~1052	12~20	800~1800	85~98	Ф300X1360
X2P/B-4.2	1149~1915	12~20	800~1800	85~98	Ф420X1880
X2P/B-5.4	2094~3485	12~20	800~1800	85~98	Ф540X2400
X2P/B-7.0	3656~4867	12~20	800~1800	85~98	Ф700X3080
X2P/B-8.2	5200~8330	12~20	800~1800	85~98	Ф820X3600
X2P/B-9.4	6558~10929	12~20	800~1800	85~98	Ф940X4110
X2P/B-10.6	8328~13881	12~20	800~1800	85~98	Ф1060X4620
X2P/B-12.5	12150~18230	12~18	800~1500	85~95	Ф1250X5100
X2P/B-15	17500~26240	12~18	800~1500	85~95	Ф1500X6100
X2P/B-17.5	23820~35720	12~18	800~1500	85~95	Ф1750X7120
X2P/B-20.0	31100~46660	12~18	800~1500	85~95	Ф2000X8120
X2P/B-22.5	39370~59050	12~18	800~1500	85~95	Ф2250X9210
X2P/B-25.0	48600~72900	12~18	800~1500	85~95	Ф2500X10120
X2P/B-27.5	58810~88210	12~18	800~1500	85~95	Ф3000X12150
X2P/B-30.0	69980~104980	12~18	800~1500	85~95

1. Who are we?

We are a professional enterprise deeply engaged in the manufacturing and research & development of horizontal continuous casting production lines for brass bars. Comprising a team of experts with rich experience in mechanical design, metallurgical processes, and automation control, we have dedicated ourselves to technological innovation and product quality improvement. Over the years, we've built a solid reputation in the industry, committed to providing top-notch and efficient production solutions to clients across the globe.

2. How can we guarantee quality?

Advanced Production Processes and Equipment: We adopt world-class horizontal continuous casting technologies and have introduced high-precision machining equipment and advanced testing instruments. From raw material selection to the fabrication of each component in the production line, every step strictly adheres to precise process parameters. In the crucial mold manufacturing, for instance, we utilize state-of-the-art CNC machining techniques, ensuring the inner surface smoothness and dimensional tolerance of the mold are maintained within extremely narrow margins, which is vital for the excellent forming quality of brass bars.
Strict Quality Control System: Our company has established a comprehensive quality management framework. Beginning with the inspection of incoming raw materials, followed by multiple random checks during production processes and a full inspection of finished products, we enforce strict quality control at every stage. After the assembly of each brass bar horizontal continuous casting production line, it undergoes a trial run simulating real production scenarios. The brass bars produced during this trial are then tested for various performance indicators such as surface quality, internal microstructure, and dimensional accuracy. Only when all these metrics meet the standards will the production line be cleared for delivery to the customer.
Professional Quality Team: Our quality control team consists of professionals with profound knowledge and extensive practical experience. They are intimately familiar with every aspect of the production line, enabling them to accurately identify potential quality risks and promptly implement effective corrective and preventive actions, thereby ensuring the consistent reliability of our products.

3. What can you buy from us?

You can purchase a complete horizontal continuous casting production line for brass bars from us, which encompasses core equipment and supporting auxiliary facilities. The core equipment includes high-precision molds, traction devices, and shearing mechanisms. The molds precisely govern the solidification and forming process of the molten brass, the traction devices ensure the stable and uniform extraction of the brass bars, and the shearing devices cut the formed bars to the preset lengths with high accuracy. The auxiliary equipment comprises an automatic feeding system, a cooling circulation system, and an electrical control system. The automatic feeding system guarantees a continuous and steady supply of brass raw materials, the cooling circulation system maintains the optimal operating temperature for the production line, and the electrical control system enables intelligent operation and monitoring of the entire production process, ensuring efficient and stable production of high-quality brass bar products.

4. Why should you buy from us not from other suppliers?

Technical Advantages: We possess significant technological know-how and continuous innovation capabilities in the domain of brass bar horizontal continuous casting production lines. Our R&D team constantly refines the production processes and equipment. For example, our unique patented designs in the mold structure remarkably enhance the crystallization quality of brass bars, leading to improved density and uniformity, a feat that sets us apart from many competitors. Additionally, we stay abreast of the latest industry trends and actively incorporate intelligent control concepts, making our production lines more competitive in terms of automation and production efficiency.
Excellent Customer Service: We offer comprehensive, full-cycle services to our customers. In the pre-sales phase, we provide technical consultations and customize production line solutions tailored to the specific requirements of each client, considering factors such as production volume, site layout, etc. During the sales process, our professional technical engineers are dispatched to the customer's site for installation and commissioning, ensuring a smooth and swift start-up of the production line. In the after-sales stage, our dedicated service team operates a 24/7 response mechanism, promptly addressing any issues that may arise during the use of the production line, thus safeguarding the uninterrupted operation of the customer's production activities.
Successful Cases and Reputation: Over the years, we've amassed a wealth of successful application cases among a diverse range of domestic and international customers, spanning from large industrial conglomerates to small and medium-sized manufacturing enterprises. These clients have consistently lauded the quality and performance of our products after implementing our brass bar horizontal continuous casting production lines, attesting to the reliability and superiority of our offerings. Our sterling reputation has earned us the trust and long-term cooperation of numerous customers in the industry.

5. What services can we provide?

Customized Design Service: Based on customers' specific needs, such as production output requirements, brass bar specifications (diameter, length, material composition, etc.), and site layout constraints, we design bespoke horizontal continuous casting production line solutions. Through in-depth communication with clients and leveraging our technical expertise, we create production lines that optimally align with their actual production circumstances, enabling efficient utilization of site resources and attainment of projected production goals.
Installation and Commissioning Service: A team of highly skilled technical engineers will travel to the customer's site to handle the installation of the entire production line, following strict installation procedures and technical standards to ensure precise and stable connections between all equipment components. Upon completion of installation, meticulous commissioning work is carried out to fine-tune the production line's parameters for stable operation. Simultaneously, we provide on-site training to the customer's operating and maintenance personnel, familiarizing them with the operation procedures, daily maintenance essentials, and troubleshooting methods for common faults.
Training Service: In addition to the training provided during installation and commissioning, we offer more in-depth and systematic training courses covering theoretical knowledge of brass bar horizontal continuous casting, detailed interpretation of the production line's operation manuals, advanced production management concepts, and key quality control points. Training can be delivered through offline classroom sessions or online remote platforms according to the customer's preferences, aiming to enhance the overall production management and operation capabilities of our clients and cultivate a professional and competent workforce.
After-sales Maintenance and Repair Service: Our professional after-sales maintenance team, stocked with ample spare parts, is always on standby to respond swiftly to any production line malfunctions reported by customers. We also provide regular maintenance advice and planned maintenance schedules to assist customers in routine equipment upkeep, prolong the service life of the production line, reduce equipment failure rates, and ensure the continuous and stable operation of their production activities.
If it's convenient for you, welcome to visit our factory where the horizontal continuous casting production lines for brass bars are manufactured.
Please feel free to let me know if you have any questions or would like to arrange a visit.
To know more about our horizontal continuous casting production lines for brass bars?
Method 1:Contact with me :) You can reach me at +86 15967075788.

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Categories	DUST REMOVAL SYSTEM
Brand Name:	JHHB
Model Number:	96TYPE-500TYPE
Place of Origin:	CHINA
MOQ:	1SET
Price:	USD5000-500000/SET
Payment Terms:	T/T
Supply Ability:	20SET/MONTH
Delivery Time:	30DAYS
Packaging Details:	NAKED
model:	X2P/B-3.0
Air volume (m3 /h):	636~1052
inlet flow velocity( m/s):	12~20
equipment resistance(Pa):	800~1800
dust removal efficiency（%）:	85~98
Overall dimensions (mm) (length × width × height):	Ф300X1360