Oscillating hot pressing sintering furnace for ceramics,refractory carbide,cermets,composite powders

Oscillating hot pressing sintering furnace for ceramics,refractory carbide,cermets,composite powders

The oscillating hot pressing sintering furnace is a furnace that simultaneously applies an oscillating force field and a temperature field to functional ceramics, structural ceramics, refractory carbide, cermets, intermetallic compounds, refractory metals and composite powders in a vacuum, atmosphere or protective atmosphere to obtain bulk materials with high density and mechanical strength.

This product can achieve multiple functions such as oscillating sintering, vacuum sintering, atmosphere sintering, and hot pressing sintering.

The pressure has two characteristics: adjustable frequency and adjustable amplitude. Under oscillating pressure, the particle rearrangement is accelerated, and the volume shrinkage is accelerated, which can achieve the purpose of rapid densification. At the same time, it effectively improves the uniformity of the grain size of the sintered body and improves the density and mechanical properties of the sintered product.

This product can greatly improve the sintering quality, greatly shorten the material sintering time, and reduce energy consumption and production costs. This product can process high-performance ceramics and powder metallurgical products under different oscillation frequencies, different oscillation amplitudes/pressures, and different atmospheres, and can select appropriate pressure parameters and atmosphere media for various materials.

Model	OPS-1015	OPS-1020	OPS-1020H	OPS-2020L	OPS-2020	OPS-2020H
Maximum static pressure	100 kN	100 kN	100 kN	200 kN	200 kN	200 kN
Maximum oscillating pressure	50 kN	50 kN	50 kN	100 kN	100 kN	100 kN
Maximum frequency	50 Hz	50 Hz	100 Hz	50 Hz	50 Hz	100 Hz
Maximum temperature	1500℃	2100℃	2100℃	2100℃	2300℃	2300℃
Pressure fluctuation	≤1%	≤1%	≤1%	≤1%	≤1%	≤1%
Pressure accuracy	0.05%	0.05%	0.05%	0.05%	0.05%	0.05%
Max.static displacement	100 mm	100 mm	100 mm	100 mm	150 mm	150 mm
Max.dynamic displacement	0.6 mm	0.6 mm	0.6 mm	0.6 mm	0.6 mm	0.6 mm
Displacement accuracy	0.5 μm	0.5 μm	0.5 μm	0.5 μm	0.5 μm	0.5 μm
Diameter of pressure head	Ф 85 mm	Ф 85 mm	Ф 85 mm	Ф 85 mm	Ф 85 mm	Ф 85 mm
Dimension of constant temperature zone	Ф160x160 mm	Ф160x160 mm	Ф160x160 mm	Ф160x160 mm	Ф160x200 mm	Ф160x200 mm
Heating method	Molybdenum wire	Graphite	Graphite	Graphite	Graphite	Graphite
Temperature control method	Thermocouple/infrared	Thermocouple	Thermocouple	Thermocouple	Thermocouple/infrared	Thermocouple/infrared
Temperature control accuracy	≤±1℃	≤±1℃	≤±1℃	≤±1℃	≤±1℃	≤±1℃
Cold state vacuum limit	10 Pa/6x10-3Pa	10Pa/6x10-3Pa	10 Pa/6x10-3Pa	10 Pa/6x10-3Pa	10 Pa/6x10-3Pa	10 Pa/6x10-3Pa
Pressure rise rate	≤3.0 Pa/h	≤3.0 Pa/h	≤3.0 Pa/h	≤3.0 Pa/h	≤3.0 Pa/h	≤3.0 Pa/h
Atmosphere protection	Nitrogen, Argon	Nitrogen, Argon	Nitrogen, Argon	Nitrogen, Argon	Nitrogen, Argon	Nitrogen, Argon
Inflating pressure	≤0.03 MPa	≤0.03 MPa	≤0.03 MPa	≤0.03 MPa	≤0.03 MPa	≤0.03 MPa
External electrode	2	2	2	2	2	2

• Design standards

The equipment is designed in accordance with the pressure vessel requirements of the Quality and Technical Supervision Bureau, and is qualified after pressure testing and shipped. The electrical design and construction meet national standards.

• Installation pre-test and pre-acceptance

The equipment is fully assembled in our factory, including all pipelines, vacuum pipelines, process gas pipelines, cooling water pipelines, compressed air pipelines, etc. Pre-testing can be carried out after installation. At the customer site, pipelines other than the equipment are provided by the customer. The installation also includes the connection of all cables. At the customer site, the main cable connecting the power cabinet is provided by the customer. After installation, we conduct vacuum and positive pressure leakage tests on the entire equipment, as well as mechanical and electrical function tests.

• Disassembly and transportation

The equipment will be disassembled in several large parts, packed in a standardized manner, and loaded into the transport vehicle.

• Customer site installation and commissioning

The Redel after-sales engineer will lead the team to complete commissioning, product trial burning and other work within 20 working days. The customer needs to make appropriate preparations and provide the necessary tools, such as hoisting and lifting equipment. And provide installation personnel support (it is recommended to have 1 mechanical personnel and 1 electrical personnel).

• Final acceptance

After installation and commissioning, the equipment can be finally accepted in accordance with the requirements of the technical contract.

• Training

Our after-sales engineers will provide a systematic and complete on-site training, including operation, maintenance, troubleshooting, etc.

• Technical data delivery

To ensure safe operation and equipment maintenance, the following technical data will be provided to customers:

1. Equipment installation layout

2. User manual

3. Spare parts list

4. Electrical drawings

5.  Component manual

FAQ

Are you a factory or trading company?

Q: Are you a factory or trading company?

A:We are China leading high-temperature vacuum furnace manufacturer with over 10 years’ experience.

Do you have customization or OEM service?

Q: Do you have customization or OEM service??

A:Yes,we have powerful R&D team and high-tech equipment.So we can not only supply the regular model,but also the customizable furnace as the repuirment of our clients.

What's your advantage?

Q:What's your advantage?

A:

l Quick response to your enquiry

l High quality control

l Stable supply chain

l Timely delivery

l Excellent after-sales service

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace