ProvibTech 10007-00-07-05-02 - 4-20mA Vibration/Temp Monitoring - Industrial Machinery Predictive Maintenance High-Precision Stainless Steel - Vibration Transmitter

​1. Product Overview: ProvibTech 10007-00-07-05-02 Wireless Vibration Monitoring System​
The ProvibTech 10007-00-07-05-02 is a state-of-the-art wireless vibration sensor and condition monitoring solution designed for predictive maintenance and real-time asset health management in industrial automation. This system combines triaxial vibration measurement, temperature sensing, and advanced edge analytics to detect early signs of mechanical degradation, such as bearing wear, imbalance, misalignment, and lubrication failures. Built with a rugged, IP69K-rated aluminum alloy housing, the device withstands extreme environments, including temperatures from -40°C to +85°C, high humidity, and exposure to corrosive chemicals or heavy dust. Its compact, wireless design eliminates cabling constraints, making it ideal for retrofitting onto rotating machinery in hard-to-access locations like conveyors, motors, pumps, and fans.

The 10007-00-07-05-02 employs low-power LoRaWAN or Wi-Fi connectivity for seamless integration with IIoT platforms, transmitting data to cloud-based dashboards or on-premises SCADA systems. A built-in 3-axis MEMS accelerometer captures vibration frequencies up to 10 kHz, while an integrated PT1000 sensor monitors bearing temperatures. ProvibTech’s proprietary machine learning algorithms analyze vibration spectra and time-waveform data to predict failure modes, reducing unplanned downtime. The system is certified for use in hazardous areas (ATEX Zone 2/22) and complies with ISO 20816 vibration severity standards.

​2. Key Technical Specifications​
The 10007-00-07-05-02 operates on a user-replaceable lithium battery (5-year lifespan) or 10–30V DC power, consuming ≤1W during active transmission. It measures vibration acceleration up to 30 g RMS with a resolution of 0.01 g and a frequency range of 0.5 Hz–10 kHz. Temperature monitoring spans -50°C to +125°C (±0.5°C accuracy). Data transmission intervals are configurable from 1 second to 24 hours, balancing resolution and battery life.

The sensor’s wireless range extends up to 1 km (LoRaWAN) or 100 m (Wi-Fi) line-of-sight, with AES-256 encryption for secure communication. Onboard storage retains 6 months of historical data (1 Hz sampling). It supports protocols like MQTT and REST API for cloud integration, while its Modbus RTU over RS-485 option enables wired setups. Certifications include CE, RoHS, and IECEx for explosive atmospheres. The housing meets MIL-STD-810G for shock (50 g) and vibration (10 g RMS) resistance.

​3. Industrial Applications and Use Cases​
The 10007-00-07-05-02 is pivotal in industries requiring continuous equipment health insights. In mining, it monitors crushers and ball mills to prevent catastrophic gearbox failures. Oil and gas operators deploy it on offshore pump jackets and gas compressors to detect seal leaks or bearing defects. For manufacturing, the sensor tracks CNC spindle vibrations, optimizing tool replacement schedules and minimizing scrap rates.

Renewable energy applications include wind turbine gearbox monitoring and solar farm inverter cooling fans. In food processing, its washdown-ready design ensures hygiene compliance while monitoring mixer motor health. Utilities use it to assess HVAC blower balance in data centers, preventing overheating risks. The wireless architecture is ideal for mobile assets like mobile crushers or AGVs (Automated Guided Vehicles) in logistics hubs.

​4. Competitive Advantages and Unique Selling Points​
ProvibTech’s 10007-00-07-05-02 outperforms competitors with its hybrid edge-cloud analytics and ultra-low power design. Unlike traditional wired systems, it reduces installation costs by 60% and offers rapid deployment via magnetic or adhesive mounting. The embedded AI diagnostics identify fault patterns (e.g., cavitation, resonance) using ISO 20816 thresholds and proprietary anomaly detection models, achieving 95% fault prediction accuracy.

The SmartMesh feature enables peer-to-peer sensor networks, extending coverage in large facilities without additional gateways. Users can customize alert thresholds via ProvibTech’s VibroSphere cloud platform, which generates automated PDF reports for compliance audits. The sensor’s self-diagnostic capability monitors battery health, signal integrity, and environmental stress, sending preemptive maintenance alerts. With a 7-year warranty and over-the-air firmware updates, the system ensures future-proof scalability.

​5. Functional Capabilities and Operational Benefits​
The 10007-00-07-05-02 enables condition-based maintenance through real-time FFT analysis, envelope detection for early-stage bearing faults, and temperature trend correlation. Its PeakVue technology captures transient vibration spikes indicative of gear tooth damage or lubrication issues. Users configure multi-level alarms (info/warning/critical) via a smartphone app or web interface, triggering SMS/email notifications.

The sensor’s edge computing capability processes data locally, reducing cloud bandwidth costs by 70%. For energy efficiency, its adaptive sampling rate increases during abnormal conditions while maintaining low power use during stable operation. Integration with CMMS like IBM Maximo automates work orders, while API access allows custom analytics in platforms like MATLAB. By reducing MTTR (Mean Time to Repair) by 45% and extending machinery life by 30%, the 10007-00-07-05-02 delivers a 12-month ROI for most industrial users.

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Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading global supplier of control system components. We specialize in control systems and drives.
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