Fully Automatic Prismatic Cell Manufacturing Battery Cell Assembly

Fully Automatic Prismatic Battery Cell Assembly Line

1. Product Overview​​

Our ​​Fully Automatic Square Battery Cell Assembly Line​​ is a ​​high-efficiency, precision-engineered production system​​ designed for ​​mass manufacturing of prismatic lithium battery cells​​. Supporting ​​both same-side and double-side electrode tab configurations​​, this automated line integrates ​​hot pressing, ultrasonic welding, laser welding, and hermetic sealing​​ processes to deliver ​​consistent, high-quality battery cells​​ for EV, energy storage, and industrial applications.

​​2. Key Features​​

Dual-Process Flexibility​​:

• ​​Same-Side Electrode Tab & Single Top-Cover Process​​
• ​​Double-Side Electrode Tab & Single Top-Cover Process​​
  High-Speed Production​​:
• ​​Same-Side​​: 12–40 PPM (Pieces Per Minute)
• ​​Double-Side​​: 8–30 PPM
  Wide Compatibility​​:
• ​​Cell Dimensions​​:
  • Same-Side: ​​L (20–350mm) × W (25–85mm) × H (90–250mm)​​
  • Double-Side: ​​L (150–400mm) × W (25–80mm) × H (80–250mm)​​
• ​​Process Options​​: ​​Winding or Stacking​​
  End-to-End Automation​​:
• ​​Fully integrated processes​​ from cell pairing to final helium leak testing.

​​3. Core Equipment & Functions​​

​​4. Technical Advantages​​

​Precision Engineering​​: ±0.1mm alignment tolerance for ​​zero-defect welding​​.
Modular Design​​: Easy adaptation to ​​custom cell sizes​​ and production needs.
​​Industry 4.0 Ready​​: ​​IoT-enabled monitoring​​ for real-time process optimization.

​​5. Applications​​

• ​​Electric Vehicles (EVs)​​: Prismatic cell production for ​​battery modules/packs​​.
• ​​Energy Storage Systems (ESS)​​: Grid-scale and residential battery manufacturing.
• ​​Consumer Electronics​​: High-capacity batteries for power tools and devices.

​​6. Why Choose Our Assembly Line?​​

• ​​Turnkey Solution​​: From ​​raw cells to sealed units​​—fully automated.
• ​​Scalable Output​​: Adjustable PPM to match ​​high-volume demands​​.
• ​​Global Standards​​: Complies with ​​ISO 9001, UL, and CE certifications​​.

GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established in 2010 and officially established in June 2014. XWELL relies on South China University of Technology(SCUT), and the core team is composed of several doctors and masters from SCUT.

XWELL's main products are battery production line machines, such as spot welding machine, battery sorting machine, battery sticking machine, battery capacity grading machine, battery charge and discharge aging machine, battery general testing machine, and so on. The main application areas are new energy lithium batteries, automobiles and other industries, Especially in the fields of new energy, automotive wiring welding and other fields, XWELL has accumulated rich engineering experience and mastered a full set of core technologies, and can provide customers with a complete set of services from technology to equipment, helping customers to establish efficient and reliable production lines in the shortest time .