Product Details
Company Profile

Pneumatic Projection Welding Machine Automatic Welder Piston Rod Resistance Welders

Pneumatic Projection Welding Machine Automatic Welder Piston Rod Resistance Welders

Product Introduction:

This is a piston rod automatic welding machine that uses servo motors for automatic positioning, achieving precise welding. Resistance welding control integration technology automatically completes processes such as dual track loading, positioning, welding, and unloading, using well-known pneumatic components to achieve precise welding. Efficient and safe, 24-hour execution of welding instructions, storage of multiple welding specifications, able to meet the welding needs of different types of pull rods. The equipment is easy to operate and has a welding monitoring system to ensure no virtual welding or leakage, improve production efficiency, and enhance product quality.

Features:

1. The overall structure of the machine adopts a single tree style, and the body is designed for impact resistance, earthquake resistance, and high rigidity. Through precise mechanical processing, it meets the installation and load strength of each component. Multiple reinforcing ribs have been welded inside the rack to ensure the rigidity of the equipment during use and minimize slight deformation during the welding process, ensuring the stability of welding and the safety of manual use.

2.Electrode pressurization, smooth and fast, aluminum alloy cylinder barrel, low damping sealing ring, light friction ring combination cylinder, equipped with a pilot high flow electromagnetic directional valve, with faster response speed and extremely sensitive follow-up performance, achieving extremely high dot speed.

3. Insulation protection, safe and reliable. The secondary side circuit adopts a pressurized cylinder seat and upper arm insulation method, which facilitates direct installation and welding work on the lower seat without worrying about short circuits. It is simple and practical

4. Welding power supply, energy-saving and efficient. The main welding circuit adopts a fully water-cooled resistance welding transformer and rectifier, with strong output power.

Technical Parameters:

Item/Model		DN-40	DN-63	D(T)N-80	D(T)N-100	D(T)N-125	D(T)N-160	D(T)N-200
Rated power At 50%	KVA	40	63	80	100	125	160	200
Rated primary power	V	380	380	380	380	380	380	380
Secondary Voltage	V	5.2	6.7	7.9	8.3	8.6	9.1	10.6
Rated frequency	HZ	50/60	50/60	50/60	50/60	50/60	50/60	50/60
Max.Short Circuit Current	KA	14	15	16	18	20	28	34
Max. weld power	KVA	62	86	170	280	300	330	410
Throat	MM	500	500	630	630	630	630	630
Max.Froce at electrodes	N	6000	6000	10000	10000	10000	12000	12000
Working stroke	MM	20	20	30	40	40	50	50
Cooling Water Consumpion 2.5bar	L/min	6	6	8	8	8	10	10
Electrodes tlp	MM	Φ13*45	Φ13*45	Φ16*45	Φ16*45	Φ16*45	Φ20*45	Φ20*45
Arms	MM	Φ50*150	Φ50*150	Φ80*220	Φ80*220	Φ80*220	Φ80*220	Φ80*220
Projection Clamping Plate	MM	125*125	125*125	200*200	200*200	200*200	200*200	200*200
Max.Welding Capaciry A3 steel	MM	2.5+2.5	3+3	4+4	4.5+4.5	5+5	5+5	6+6

General Structures:

Detailed Images:

Customized Fixtures and Moving Components: After the equipment is started, it automatically loads, welds, and unloads, achieving fully automated unmanned operation and greatly improving efficiency. The device is compatible with different pole lengths and can be switched through servo without the need for additional adjustments.

Independent Vibration Disc: The equipment is equipped with an independent vibration disc that can hold 500 workpieces, ensuring that the equipment does not require manual assembly for 2 hours. Equipped with fully automatic welding, the production capacity can reach 720pcs/h.

Human-computer Interaction Interface: Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.

Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.

Scene Images:

Application:

Related Products:

Projection Welding Machine For Shock Absorber: The shock absorber storage cylinder convex ring special machine is a specialized equipment developed for the forming process of automotive shock absorber storage cylinder convex rings. It adopts advanced hydraulic forming and precision control technology to achieve high-precision and high-efficiency processing of the storage cylinder convex ring parts. This device is designed specifically for the manufacturing of core components of automotive suspension systems, and can meet the requirements of convex ring forming for different specifications of oil storage cylinders.

Shock Absorber Welding Machine: Designed based on the workpiece with protrusions on the bracket and inner plate provided by the customer. The thickest plate thickness of the welding material is 4.5mm+2.5mm (with 5 welding protrusions on one side). This welding machine adopts pneumatic pressurization and vertical movement of the upper electrode. Each model has the characteristics of simple and compact structure, novel and beautiful appearance, stable performance, safe and reliable use, high efficiency and energy conservation.

FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.

Company Profile:

Item/Model		DN-40	DN-63	D(T)N-80	D(T)N-100	D(T)N-125	D(T)N-160	D(T)N-200
Rated power At 50%	KVA	40	63	80	100	125	160	200
Rated primary power	V	380	380	380	380	380	380	380
Secondary Voltage	V	5.2	6.7	7.9	8.3	8.6	9.1	10.6
Rated frequency	HZ	50/60	50/60	50/60	50/60	50/60	50/60	50/60
Max.Short Circuit Current	KA	14	15	16	18	20	28	34
Max. weld power	KVA	62	86	170	280	300	330	410
Throat	MM	500	500	630	630	630	630	630
Max.Froce at electrodes	N	6000	6000	10000	10000	10000	12000	12000
Working stroke	MM	20	20	30	40	40	50	50
Cooling Water Consumpion 2.5bar	L/min	6	6	8	8	8	10	10
Electrodes tlp	MM	Φ13*45	Φ13*45	Φ16*45	Φ16*45	Φ16*45	Φ20*45	Φ20*45
Arms	MM	Φ50*150	Φ50*150	Φ80*220	Φ80*220	Φ80*220	Φ80*220	Φ80*220
Projection Clamping Plate	MM	125*125	125*125	200*200	200*200	200*200	200*200	200*200
Max.Welding Capaciry A3 steel	MM	2.5+2.5	3+3	4+4	4.5+4.5	5+5	5+5	6+6

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Categories	Stationary Spot Welding Machine
Brand Name:	Xingweihan
Model Number:	DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Certification:	CE, RoHS, ISO
Place of Origin:	China
MOQ:	1
Price:	USD21000-USD23000
Payment Terms:	L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability:	50 sets/month
Delivery Time:	30 working days
Packaging Details:	Wooden Case
Product name:	Automatic Welding Machine For Piston Rod
Application:	Resistance Welding
Function:	Automated Welding Machine
Machine type:	Welding Automatic Machine
Keyword:	Metal Resistance Welding Machines
Welding Material:	Carbon Steel
Feature:	Pneumatic Projection Welding Machine
Warranty:	12 months Guarantee
After Warranty Service:	Video technical support, Online support and Spare parts
After-sales Service Provided:	Free spare parts, Field installation, commissioning and training