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X-RAY Intelligent Component Counting Machine SMD Components Counter

Categories X Ray Machine
Brand Name: Honreal
Model Number: DS-3000
Certification: CE
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T,, Western Union, MoneyGram
Supply Ability: 100 Sets Per Month
Delivery Time: 20 work days
Packaging Details: Export wooden box packaging
Product name: X-Ray Reel Component Counting Machine
Accuracy: 99.99% (0201)
Resolution: 3072*3072px
Max inspection speed: 7" ~ 17"
Pixel size: 139μm
Dimension: 950*1460*1960mm
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X-RAY Intelligent Component Counting Machine SMD Components Counter


Working principle


The system of this series of equipment is primarily composed of seven main components: X-ray source, image imaging unit, computer image processing system, mechanical system, electrical control system, safety protection system, and warning system. It integrates modern non-destructive testing, computer software technology, image acquisition and processing technology, mechanical transmission technology, and AI algorithms. It covers the four major technical fields of optics, mechanics, electronics, and algorithms. By exploiting the differences in X-ray absorption caused by different materials or thicknesses, the internal components of electronic device trays are imaged and counted for detection.

The X-RAY intelligent component counting machine is designed to work in conjunction with SMT production lines for automatic counting of residual materials. This machine can simultaneously count four material reels, automatically scan codes, and achieve the goal of reducing labor and increasing efficiency. The X-RAY intelligent component counting machine can be integrated with MES systems as needed, making residual material counting and material warehousing more efficient, secure, and data-oriented.



Specifications:


General Specification
Working modeOff-line
Dimensions(mm)800(W)X1380(D)X1950(H)
WeightApprox. 800 KG
Power supply110~220VAC 50/60Hz, 1.5KW
System Computer
Industrial PCIndustrial PC with Intel i7 processor (64bit)
Operating SystemWindow 10 OS
Display27" FHD LCD Display
Storage System
RAM:16GB, HDD:1TB + SSD:256G
Accessories Included
Handheld Barcode scanner/
Label printer/
Inspection Capabilities
Tape & reel size7" ~ 17"
Scan height≤80mm
Max inspection speed7”~17”
Tape & Reel<10s/Reel or 4*7” reel<10s.
Min component size01005
Inspection accuracy≥99.99%
X-Ray Tube
TypeClosed tube
Max Voltage50KV
Max. Current1000 μA
Focus spot size0.03mm
Imaging System
TypeFlat Panel Detector (FPD)
Effective detection range:430mmx430mm
Pixel matrix3072*3072 pixel
Pixel size139μm
Frame Rate6fpsv
AD Conversion16 bits
Detectable Package
Chip, Bulks, ESD packages, JEDEC Tray, Tube, Transistor.
Detectable Components

Capacitors, resistors, inductors, beads, crystals, transistors, diodes,

FETs, various types of resistors, bile capacitors, detectable connectors,

integrated circuit chips, etc

Database
Support connection with MES, ERP, and WMS Intelligent
Safety System
Standard

Conformed to FDA-CDRH regulation CFR 21 1020.40

subchapter for cabinet x-ray systems.

X-ray emission

﹤ 1μSv/h (FDA-CDRH regulation CFR 21 1020.40

subchapter standard required < 5μSv/h)

Authority managementFingerprint and password assessing system.
Shielded cabinet protection against radiation leakage
Real time radiation leakage monitoring meter

Component Counting System

Apply the AI-optimized counting algorithm to realize spot inspection of various materials: standard SMD, dicing tape, JEDEC/Matrix tray, MELF, Aluminum Caps, Soic, To, BGA/CPU, Tantal, filter and other parts. Four material pallets can be counted at the same time, and it only takes 8 seconds to complete, which shortens the counting time of parts pallets, automatically uploads data to the cloud, regularly updates the database, and links with the factory ERP/MES system, greatly saving time and cost. Easy to manage.


Applications samples:

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