High-Performance Silicon Nitride Ceramic Components: Designed For Extreme Environments And Precision Measurement

High-Performance Silicon Nitride Ceramic Components: Designed For Extreme Environments And Precision Measurement

Product Introduction
This product utilizes high-performance silicon nitride (Si₃N₄) ceramic material, manufactured through advanced reaction bonding or hot isostatic pressing processes. It is specifically developed for precision instruments, sensors, and high-temperature insulation applications. With excellent mechanical strength, thermal shock resistance, and chemical stability, it is an ideal material for manufacturing precision probes, core sensor components, and high-temperature insulating connecting rods. Its unique combination of properties addresses the performance limitations of metals and ordinary ceramics in high-temperature, corrosive, and precision measurement environments.

Core Advantages

• Exceptional Thermal Shock Resistance: Low thermal expansion coefficient, withstands rapid temperature changes (ΔT > 800°C) without cracking or deformation.

• Ultra-High Mechanical Strength and Hardness: Flexural strength up to 800 MPa, Vickers hardness ≥1500, excellent wear resistance.

• Outstanding Chemical Stability: Resists most acids and alkalis, suitable for harsh chemical environments.

• Excellent Insulation Properties: High resistivity (>10¹⁴ Ω·cm), maintains good insulation characteristics even at high temperatures.

• Lightweight and Biocompatible: Density only 3.2-3.3 g/cm³, with good biocompatibility.

Specification Parameters Table

Process Flow
Raw material preparation (high-purity Si₃N₄ powder) → Forming (dry pressing/isostatic pressing) → Sintering (reaction bonding/gas pressure sintering) → Precision machining (CNC grinding) → Non-destructive testing → Dimensional inspection → Cleaning and packaging.

Usage Instructions

1. Installation: Use dedicated installation tools to avoid localized stress concentration.

2. Environmental Adaptation: Suitable for long-term use in high-temperature and corrosive environments, but avoid contact with hydrofluoric acid.

3. Maintenance: Regularly inspect surface condition; use alcohol or neutral detergents for cleaning.

4. Precautions: Avoid impact from sharp objects; although tougher than other ceramics, it remains a brittle material.

After-Sales Service
We provide comprehensive technical support and service guarantees:

• Product warranty: 18 months

• Free technical consultation and selection guidance

• Support for custom non-standard designs and sample testing

• Rapid response to customer issues, providing solutions within 48 hours

FAQ

1. Q: Which has better high-temperature resistance: silicon nitride ceramic or zirconia ceramic?
   A: Silicon nitride ceramic offers superior high-temperature performance, particularly in thermal shock resistance and high-temperature strength retention.

2. Q: Can silicon nitride ceramic components be reprocessed?
   A: Yes, but precision grinding with diamond tools is required.

3. Q: What level of dimensional accuracy can the product achieve?
   A: Depending on requirements, dimensional accuracy can reach up to ±0.001mm.

4. Q: Do you support small-batch customization?
   A: Yes, we provide flexible customization services from samples to small batches.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.