Efficient And High Precision Robot Automatic Head Cutting For Pressure Vessel

Huaheng Robot Head Cutting System
Open holes in the header according to customer needs
System by German Kuka robot, cutting platform,
Laser (plasma or flame), easy-to-open software and other combination
Suitable for opening hole cutting of butterfly and oval seals
Head diameter: 300mm ~ 4000mm
Widely used in pressure vessels, boilers, pharmaceutical equipment, chemical equipment and other industries

Huaheng independent intellectual property rights of ‘easy opening’ (‘easy opening’) head automatic opening robot cutting system, the system can realise the complete automation of head opening operation, and in the ‘small batch, The system enables complete automation of head opening operations and efficient production in a ‘small batch, multi-variety’ environment.
Automatic generation of opening trajectory - only need to input the geometrical parameters related to the head and the opening, the corresponding opening trajectory can be generated automatically, the automatic generation of the opening trajectory only takes a few seconds, even for single piece production, it can also be easily capable of handling.
Instant transmission of the opening trajectory - the automatically generated opening trajectory is transmitted instantly to the robot via Ethernet, and the robot is ready to cut within seconds, maximising the efficiency of the machine.
Automatic correction of opening trajectory - Any deviation of head placement during loading and head profile deviation during manufacturing is automatically corrected by the robot to ensure accurate opening position/shape and consistent cutting quality.
Plasma, laser and flame cutting processes - maximise production efficiency.

The company currently has one research and development center and three production bases, as well as twelve subsidiaries both domestically and internationally. The company employs nearly a thousand staff members. The technical research and development center covers an area of nearly 40,000 square meters and includes the Overseas Welding Technology International Joint Laboratory, Jiangsu Province Welding Automation Equipment Key High-tech Research Laboratory, Jiangsu Province Robot Automation Equipment Engineering Laboratory, and a National Enterprise Postdoctoral Research Workstation. The company has successfully undertaken and completed 16 national-level scientific and technological projects related to machine applications and intelligent equipment, including the National High-tech R&D Program (863 Program), Torch Program, Key National Products Program, and Major National Science and Technology Projects. It has participated in the formulation of six national and industry standards related to welding robots, spraying robots, and automated welding communication. The company is a national-level demonstration enterprise for intellectual property rights and has been granted 435 authorized patents (including 140 invention patents), 200 software copyrights, and 48 registered trademarks in China.

The company has established production facilities in Kunshan, Xuzhou, and Changsha, with a total area of over 180,000 square meters. Its main products include automated welding production lines, intelligent logistics and warehousing systems, automated welding and cutting equipment, as well as planetary gear reducers. The business covers various stages such as project planning, research and development, design, complete equipment production, assembly, integrated debugging, and sales, providing turnkey engineering services for overall solutions.

The company's products are widely used in the high-end equipment manufacturing fields of engineering machinery, shipbuilding, rail transportation, aerospace, marine engineering, military, and nuclear power, as well as important industries in the national economy such as petrochemicals, food, and healthcare. They are also exported to countries and regions such as the United States, Europe, India, Brazil, and Southeast Asia.