Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System

Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System

1.Introduction to the automatic cage loading and unloading system:
The automatic cage loading and unloading system is the guarantee for the continuous and efficient operation of the entire post-sterilization system. It is mainly composed of an automatic cage loading system, a trolley system and an automatic cage unloading system.
1) Automatic cage loading system
Function of this system: First, the cage basket conveyor delivers the cage frame to the cage loading station under the cage loading host. The hydraulic lifting platform rises to raise the cage frame bottom plate to the height of the cage loading conveyor line. The automatic suction and release partition mechanism will suck a partition and place it on the top of the bottom plate. The bottle conveying line delivers the product to the cage loading conveyor line. The bottle pressing device divides the product into layers. The bottle holding and transferring mechanism holds a whole layer of the divided product and sends it to the cage frame partition. The hydraulic lifting platform drops one layer in height, and repeats this cycle until the whole frame of products is loaded. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
2) Automatic suction and release partition mechanism
The main frame of this mechanism is placed on the upper part of the cage loading host and the cage unloading host. The partition suction fixture reciprocates, and the vacuum generator generates negative pressure to automatically suck and release the partition. The positioning device composed of a hydraulic station and a cylinder and a micro switch is used to sense the correct position of the interlayer board entering the main lifting platform of the cage loading room, and automatically complete the accurate positioning of the next interlayer board when it descends after each layer of solid bottles is caged.
3) Automatic cage unloading system
Function of this system: First, the automatic trolley delivers the full-frame product to the cage unloading station under the cage unloading main machine, the hydraulic lifting platform lifts a layer of product, the bottle holding and transferring mechanism holds a whole layer of product and sends it to the cage unloading conveyor line, the automatic suction and placement of the partition mechanism will suck a partition and place it at the partition stacking and lifting mechanism, the hydraulic lifting platform will drop one layer of height, repeat this cycle until the whole frame of products is unloaded, and the cage unloading conveyor line will send the product to the bottle conveying line for secondary packaging. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
4) Partition stacking lifting mechanism
This system is used to collect partitions and cooperate with the partition suction mechanism
5) Shuttle car
The cage frames are arranged into a group according to a certain number and automatically connected by the mechanism (the number of each group must match the number in the sterilizer), and the shuttle car will transport the grouped cage frames into (or out of) each powered sterilizer for subsequent work.
6) Shuttle car positioning control system
The first domestic digital positioning system to be used in China to ensure that the shuttle car positioning control accuracy is ±1mm. (Company patented technology)

2.Technical parameters:
1) Machine speed: 3 layers/min
2) Installed power: 15Kw
3) Air pressure used: 7bar
4) Air consumption: 1000L/min
5) All hydraulic lifting systems are well-known brands.

3.Peiyu electrical configuration:
The configuration principles of electrical components of the equipment provided by Peiyu in this case are:

4.On-site photos of the loading and unloading cage system project case:

5.Quotation and delivery time for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

6.Quality Assurance for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

7.Equipment warranty for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

8.Packaging and transportation for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!