Three In One Ceramic Rubber Liners Customized Hot Vulcanization

Product Description

Three-in-one ceramic rubber liners combine alumina ceramic, rubber, and a steel backing plate in one wear-resistant panel. During hot vulcanization, the ceramic elements are embedded in rubber and formed together with the steel plate. Mounting bolts or studs are arranged on the back for mechanical fixing.

The ceramic surface resists sliding abrasion, while the rubber layer helps absorb impact and vibration. The steel backing supports the composite structure and makes individual panels easier to install and replace.

Panel dimensions, ceramic shape, total thickness, steel plate thickness, and bolt layout can be customized according to the equipment drawing and actual working conditions. This type of liner is mainly used in bulk material handling equipment exposed to both abrasion and impact under normal operating temperatures.

Alumina ceramic technical parameters

Rubber technical parameters

Our Advantages

1. Our core team has nearly 20 years of experience in alumina ceramics and industrial wear protection.

2. Ceramic grade, ceramic shape, and rubber thickness can be selected according to the conveyed material, particle size, drop height, and wear position.

3. Hot vulcanization forms the ceramic, rubber, and steel backing into an integrated panel, reducing the risk of separation during operation.

4. Panel dimensions and bolt positions are produced according to the confirmed drawing. Dimensions, ceramic arrangement, bonding condition, and mounting points are checked before delivery.

Product Application

Three-in-one ceramic rubber liners are mainly used in equipment where abrasive bulk material causes both impact and sliding wear, including:

• Transfer chutes
• Feed and discharge hoppers
• Storage bins
• Crusher discharge areas
• Conveyor transfer points
• Coal handling systems
• Mining and mineral processing equipment
• Cement, power and steel plant material handling systems

Different parts of the same equipment may experience different levels of impact and abrasion. For a suitable liner design, please provide the equipment drawing, handled material, maximum particle size, drop height, operating temperature and current wear condition.

Features

Wear-resistant ceramic surface
The alumina ceramic working face protects the equipment against continuous abrasion from ore, coal, clinker, cement raw material, and other abrasive bulk solids.

Rubber cushioning layer
Rubber surrounding and supporting the ceramic helps absorb part of the impact energy and reduces vibration transferred to the ceramic.

Steel-backed construction
The steel backing provides structural support and allows the liner to be securely installed with bolts or studs.

Hot-vulcanized composite structure
The ceramic, rubber, and steel plate are formed into one panel through hot vulcanization, creating a stable composite structure.

Replaceable panel design
Mechanically fixed panels can be removed individually during maintenance without replacing the entire lining area.

Customized production
Square, rectangular, curved and irregular panels can be produced according to drawings. Ceramic thickness, rubber thickness, steel backing, and bolt layout are selected for the actual application.

Packing and shipping

1. Three-in-one ceramic rubber liners are normally packed in reinforced wooden cases or on suitable racks and pallets. Protective material is placed between the panels to reduce damage during handling.

2. Bulk orders are generally shipped by sea or land. Samples and small quantities can be shipped by air or international express when required.

3. Production time depends on the order quantity, panel dimensions, and drawing complexity. The delivery schedule will be confirmed before production.

4. Product labels, shipping marks, packing methods and required export documents can be prepared according to the project and destination requirements.

Hunan Yibeinuo New Material Co., Ltd. is a manufacturer of wear-resistant ceramic products and customized industrial wear protection solutions. Under the Elacera brand, we provide ceramic-lined pipes, rubber ceramic liners, alumina ceramic components, and customized wear solutions for mining, cement, power generation, steel, ports, and pneumatic conveying systems.

Who We Are

Hunan Yibeinuo New Material Co., Ltd., established in 2020, is a manufacturer of wear-resistant ceramic products and customized industrial wear protection solutions. We serve customers in mining, cement, power generation, steel, ports, pneumatic conveying, and other industries where equipment wear is a persistent problem.

Although the company was established in 2020, our core team has nearly 20 years of experience in alumina ceramics and industrial wear protection. This experience helps us look beyond product specifications and understand how impact, abrasion, temperature, corrosion, and installation conditions affect lining performance.

For customized projects, we review the customer’s drawings, equipment photos, and operating data before recommending a material or lining structure. A high-impact chute, for example, requires a different solution from a fine-powder conveying pipe.

Our Brand – Elacera

Elacera is the wear protection brand of Hunan Yibeinuo New Material Co., Ltd., covering our wear-resistant ceramic products and customized industrial lining solutions.

Under the Elacera brand, we support customers from operating-condition review and drawing confirmation through production, inspection, and delivery. Our goal is to provide wear protection products that fit the equipment and perform reliably under actual working conditions.

Manufacturing and Customization

Our production and processing capabilities cover alumina ceramic forming and firing, ceramic cutting and grinding, rubber vulcanization, steel component fabrication, lining assembly, and final inspection.

Before production begins, we confirm the drawings, dimensions, ceramic grade, lining thickness, installation method, and operating conditions. This reduces misunderstandings and helps ensure that the finished product fits the equipment and performs as expected.

Our project team combines sales, engineering, production, quality control, and export expertise to ensure reliable manufacturing and smooth project delivery.

Main Wear Protection Products

Our main products include:

• Alumina ceramic tiles and wear-resistant linings
• Ceramic-lined pipes, elbows and fittings
• Rubber ceramic wear liners
• Ceramic pulley lagging
• Alumina ceramic sleeves and rings
• Ceramic-lined cyclones, chutes and other equipment
• Customized ceramic-lined components

Standard products are available for common applications, while dimensions, materials, and lining structures can be customized according to drawings and operating requirements.

Industries and Applications

Elacera wear protection products are used in equipment exposed to abrasion, impact, and material flow, including:

• Mining and mineral processing
• Cement production
• Coal-fired power plants
• Iron and steel production
• Ports and bulk material handling
• Pneumatic conveying systems
• Chemical processing
• Lithium battery material production

Typical applications include pipelines, elbows, chutes, hoppers, cyclones, separators, pulleys, transfer points, and other high-wear equipment.

Quality Control

Quality checks are carried out during production and before shipment. Depending on the product, inspection may include:

• Ceramic material and thickness
• Product dimensions and tolerances
• Ceramic arrangement and lining condition
• Bonding, welding or vulcanization quality
• Steel structure and surface finish
• Final assembly and packing condition

Finished products are checked against the approved drawings and technical specifications. Inspection photos and records can also be provided when required.

Patents and Product Development

Our product development is based on practical wear problems encountered in industrial equipment. Elacera has obtained patents related to wear-resistant ceramic products and their applications.

These developments focus on improving lining structure, installation reliability, and service life under demanding working conditions.

Global Markets

Elacera supplies wear-resistant ceramic products to customers in Europe, Southeast Asia, the Middle East, South America and other international markets.

We are familiar with export packing, shipping documentation, and project communication. Products are packed according to their size, weight, and transportation requirements to reduce the risk of damage during handling and delivery.

Why Choose Elacera

• A core team with nearly 20 years of wear protection experience
• In-house production and customized processing capabilities
• Technical review based on actual operating conditions
• Support for drawings and non-standard product development
• Production follow-up and inspection before shipment
• Export packing and international project support
• Installation guidance and after-sales technical assistance

Discuss Your Wear Problem With Us

Send us your equipment drawings, operating conditions, or photos of the worn area. Our team will review the information and recommend a suitable wear protection solution.

Request a Technical Proposal
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