Product Details
Company Profile

Automatic Vertical Insulating Glass Line Stable Performance

Stable performance Vertical Insulating Glass Production Line Gas
Filling and Pressing Robot Advance Equipment

Product Description

LJBZ2535 Automatic Vertical Insulating Glass Production Line

The whole LJBZ2535 Insulating Glass Production Line has 7 sections: 01 transfer section; 02 washing machine; 03 discharge section; 04
inspection and installation section; 05 transfer section; 06
pressing and filling section; 07 discharge section. Optional Functions: •Step glass with optional edges •Shaped glass •Filling argon gas
automatically •Air-floating technology to transfer glass •PLC
control system, touch screen interface •Using Siemens servo motors
•Applicable to produce double glass, triple glass To prevent the
glass from being contaminated by wheels and leaving traces to
improve the IG production’s high quality.

The second part: the washing and drying section.

In this glass cleaning section, there are three pairs of soft
brushes and four pairs of water spray for washing and drying glass.
The air knife is float designed, which part always keeps the right
and suitable distance between the glass and air knife in the press
and design section. ( Entirely as same as the LISEC ) The transfer wheel from this section: The front and back transfer
wheel is all-direction moved, all actively transferred. Whatever
the glass size is big or small, it always guarantees the glass pass
through smoothly. ( Entirely as same as the LISEC ) The axle and bearing of brushes adopt all stainless steel, which
could keep the machine can washing stabilized and using for a long
time. The whole drying machine uses a sound insulation design,
which could reduce noise pollution effectively.

The 6th parts: the pressing and gas filling section.

In this section, it could adopts online input the suitable gas
proportion value, all the data could showed off on the touch
screen, and during the gas filling processing, the touch screen can
show off the whole gas filing process visually. However, how to
show off the percentage of the argon gas filling on the touch
screen online, is the importance technology on insulating glass
producing. Jinan Lijiang Glass, which is the first and the only one
manufactory, could master this technology very well from China.
There is no doubt that it could be very useful for customers, when
argon gas are filling, it will show off the whole processing on the
screen. When it reach the customers setting data, It will alarm and
stop immediately. So it not only can save the argon gas, but also
can save the processing-time. By the way, the bottom of gas filling
is our special structure. (Entirely as same as the structure of LISEC) Whole press and gas filling section are divided into five parts
(per 750mm), when the small size glass (less than 750mm) pass
through the pressing and gas filling section, only one part could
work. When the difference size glass, which glass is more than
750mm but less than 1500mm, pass through the pressing and gas
filling section, it will two parts work, no need the whole press
and gas filling section work, to saving more the argon gas.

Details Images

Benefits & Advantages

Adopt SIEMENS control system, keep stable performance PLC control
system, touch screen interface Automatically adjust the depth of
glue with digital display Using servo to control system, modular
function, superposition function Applicable to produce stepped IG,
triple IG and shaped IG Two pieces of IGU can be made and filled
with argon gas in one time (Optional) Min & Max glass sizes can be
optional European design concept, simple and smart operation; the
world-famous brand of core components, ensure stable operation and
long service life; It is designed for processing high quality
glass, such as reflective glass, Low-E glass, reflective glass and
tempered glass; Large glass processing size, various models and
customization available; Large production capacity, output 1,000pcs
in working days; It can be used for two-layer, three-layer, pad and
glass with irregular shape; Automatic air gas filling during the
glass paper assembly process.

The coating inspection

To avoid the Low-E glass or Coated glass put inverse side and Leave
wheel marks or scratch low-e Coating, Jinan LIJIANG Glass uses
coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little
hard to recognize for higher transparent)

The pressing box uses the high precision servo motor.

The servo motor could be accurately calculated the thickness of the
Insulated glass and aluminum spacer. Compared with traditional
hydraulic station. And also, it could guarantee the precise working
pressure and protect the glass from damage, at the same time
increasing the working speed.

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.

It has 6 brushes which are all soft brush, could wash and dry more
difference types and sizes ofr low-e glass, flat glass, tempered
glass and so on. It has a diameter of less than 0.1mm bristles,
never damage glass, especially for low-e glass cleaning.

The whole washing machine all uses #304 stainless steel materials

The whole washing and drying section adopt #304 stainless steel
materials, including the plate and interior spare parts. The
thickness plate can up to 4mm and the interior plate can be 8mm.The
equipment performance is better and service life is much longer than other suplliers.

Air-floating technology

The front and back transfer wheel are all moved, all actively
transferred. It can guarantee the big and thick glass pass through
smoothly. The equipment adopts the new air – floating technology
uses air to support glass and transfer glass. When glass is washed
clearly from the washing machine, using air to transport the glass,
it won't be contaminated. Ensure that the produced insulating glass
is of the highest quality.

The first one to use adjustable points to ensure that the platen will never deform.

The whole equipment adopts CNC technology into the pressing board.
It was designed the adjustable points inside the pressing board to
keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical
andstraight all the time after used over 10 or 20 years.

Specification

Item.	Spec.
Max.glass size	2500*3500mm
Min.glass size	450*280mm
Glass thickness	3-15mm
Insulating glass thickness	50mm
Glass washing speed	2-10m/min
Glass conveyor speed	45m/min
Washing brushes	3pairs
Water consumption	0.5t/h
Water conductivity	≤40
Air pressure	≤40μs/cm
Total power	3P380V 50HZ 40KW
Dimension	2350035003700mm
Weight	6500Kgs

Name	Brand
Servo motor	Germany Simens
Servo driver	Germany Simens
Servo motor	Germany Simens
Servo motor	Germany Simens
PLC	Germany Simens
Low voltage component	Germany Simens
Frequency converter	Germany Simens
Switching power supply	Taiwan MW
Optoelectronic switch	Korea Autonics
Pneumatic component	Taiwan Airtac
Pneumatic component	Taiwan Airtac
Touch screen	Taiwan Wenview
Travel switch	Taiwan (TEND)
Relay	Japan Omron
Button and indicator light	French Schneider

Product Tags:

Vertical Insulating Glass Line

vertical insulating glass equipment

Automatic Vertical Insulating Glass Line Stable Performance

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Categories	Insulating Glass Production Line
Brand Name:	Jinan Lijiang Glass
Certification:	CE & ISO9000
Place of Origin:	Jinan City, Shandong Province, China
MOQ:	1 set
Price:	Negotiated Price
Payment Terms:	L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability:	15 sets per month
Delivery Time:	5-8 working days
Packaging Details:	Wooden Cases Package
Max.glass size:	2500*3500mm
Min.glass size:	450*280mm
Glass thickness:	3-15mm
Insulating glass thickness:	50mm
Glass washing speed:	2-10m/min
Glass conveyor speed:	45m/min
Washing brushes:	3 pairs
Air pressure:	≥0.8MPa