Solid Dosage Food Production Line / Processing Machinery PLC HMI Control

Newly- designed solid dosage production line

DESCRIPTION:

• Changzhou YIBU Drying Equipment Co.,ltd is a professional manufacturer in granulating, drying and solid preparation equipment and so on. Combining with the characteristics of domestic solid preparation production process, our company designs the new type of solid dosage production line. At present, it is the new type online operation process which effectively combining the wet granulator with wet mill ,fluid bed dryer , dry mill , material conveying ,mixer and so on .it is applied for the production of granules and the pre-production progress of tablet, capsule, etc.

• The process flow consists of high speed wet mixing granulator ,wet mill ,fluid bed dryer, dry mill ,vibrating sifter,mixer,vacuum feeder , Pharma lifter and so on .
• It aims at improving productivity, reducing labor, guaranteeing good sealing, decreasing the possible pollution and achieve dust-free during the production process.

Notes:

1. This kind of machine are made based on customized design. Not all the features are provided with all designs. The real configurations should be made as per the Contracts or Agreements signed.

2. The material for manufacturing the machine can be AISI304 ,316L and so on . It depends on the customer request.

3. For the heating method , it can be steam ,electricity ,gas-furnace and so on .

• PLC is designed to ensure a full automatic control . all the operations are automatically carried out according to the parameters set by the users; meanwhile , the process parameters can be printed and the records of original data are truthfully riable.

Production process flow for the newly-designed solid dosage production line

Production process flow chart 1:

After weighing, the materials are inhaled into High speed Wet Mixing Granulator through vacuum feeder, at the same time, the adhesive from the liquid tank is atomized into the high speed mixing granulator by Pressure spray gun, then mixes with fine powder and become soft material. By the force of the cutting knife , the soft material become wet granule . through the wet mill , the wet granule will become uniform .the uniform wet granule enters the dryer to dry by the vacuum negative pressure .the dried granule will discharge out by the vacuum discharger . the dried granule will be established the size through the dry mill . After that, the qualified dried granule will enter the hopper mixer for general mixing by the vacuum discharger .then they can continue other processes.

Production process flow chart 2:

After weighing, the materials are inhaled into High speed Wet Mixing Granulator through vacuum feeder, at the same time, the adhesive from the liquid adding tank is atomized into the high speed mixing granulator by Pressure spray gun, then mixes with fine powder and become soft material. By the force of the cutting knife , the soft material become wet granule . through the wet mill , the wet granule will become uniform .the uniform wet granule enters the vertical fluid bed dryer to be dried by the vacuum negative pressure .the dried granule will discharge out by the vacuum discharger . The dried granule will be established the size through the dry mill. After that, the qualified and dried granule will enter the hopper mixer for general mixing by the hopper lifter .then they can continue other processes.

After weighing, the materials are inhaled into High speed Wet Mixing Granulator through vacuum feeder, at the same time, the adhesive from the liquid adding tank is atomized into the high speed mixing granulator by Pressure spray gun, then mixes with fine powder and become soft material. By the force of the cutting knife , the soft material become wet granule . through the swaying granulator , the wet granule will become uniform .the uniform wet granule enters the dryer to dry by the vacuum negative pressure .the dried granule will discharge out by the vacuum discharger . The dried granule will be established the size through the dry mill. After that, the qualified dried granule will enter the hopper mixer for general mixing by the vacuum discharger .then they can continue other processes.

Features of newly-designed solid dosage production line

1. In traditional granulating and drying technology, each device is set in separate rooms, so the material transfers between different purification rooms, which can’t avoid the secondary pollution phenomenon. While the newly-designed solid dosage production line adopts the way of airtight transportation, ensuring the granulating and drying to complete in the same purification room, which may avoid the secondary pollution and make the granulating and drying process more scientific and reasonable, besides, this reduces space the equipment covers and make the process meet better with the GMP requirements.

2.This machine takes full consideration of compatibility between systems. Users can adjust corresponding equipment according to customer's actual capacity and dosage forms to make the production process achieve the optimum allocation, so as to ensure the continuity and stability of the production.

3. The user can separately storage, collect and print the technical data of the Wet granulation system and Fluidized dry granulation system through the HMI. The user can also control the parameter setting and monitoring of several sets of equipment through a control cabinet, besides, all the parameters can be set and modified, and the user can set multilevel password through the corresponding level. The main menu of the control system can reflect the working state, data statistics in real time, and reflect the equipment failure situations by fault self-diagnosis system and alarm records, which makes the production process fully automatic, and ensures the process stability.

4. The machine is able to fully show off the advantages of wet granulator and Fluidized granulator. Besides, this combination can guarantee high grain yield.

5. Vacuum feeder and turnover lifter have high automatic production capability, which may take place traditional manual operation, correspondingly reduce the labor intensity and dust pollution.

6. We can equip cleaning-in-position in many different points according to user requirements, which makes CIP cleaning more reliable.

YIBU provides advanced documentation support for you

Changzhou Yibu Drying Equipment Co., Ltd. is a leading manufacturer of drying, mixing, and granulating equipment in China, a specially-designated enterprise of China Association for Pharmaceutical Equipment (CAPE) and China General Machinery Industry Association (CGMA) Drying Equipment Branch. The factory covers an area of over 50,000 m2, has fixed assets of CNY 35 million, with more than 180 sets of special processing equipment and strong technical force. The company owns the provincial famous trademark of "YIBU", and has passed the ISO9001 & ISO14001 certifications.
The founder, Mr Zha Guocai has devoted more than 30 years in R&D, production and business of drying equipment. He holds the post of Deputy Director-General of China General Machinery Industry Association (CGMA) Drying Equipment Branch for a long time. The company pays great attention to science and technology innovation, has collaborated with Medicine Design Institutes in Shanghai, Wuhan, Chongqing and other places, Shenyang Chemical Research Institute, Qinghua University, Shanghai Jiaotong University, Dalian University of Technology, etc. The company launched 3-5 new products to the market every year. In 1998, YIBU established "China Research Center of Drying and Granulating" with the approval of relevant state department, and cooperated with pharmaceutical, chemical and food industries to research and develop new technologies related to drying, granulating and mixing, etc. The factory also has a variety of test prototypes in the laboratory for customers' trials.
The company sold equipment to USA, Mexico, Columbia, Guatemala, Brazil, Peru, Australia, New Zealand, Ghana, Russia, Cyprus, Greece, Iran, Indonesia, Philippines, Korea, Japan, Taiwan, Hong Kong and other countries.